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Powertrain Manufacturing Weld Engineer

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Archer Aviation

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Location:
United States , San Jose

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Category:
Manufacturing

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Contract Type:
Not provided

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Salary:

163200.00 - 204000.00 USD / Year
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Job Description:

Archer is an aerospace company based in San Jose, California building an all-electric vertical takeoff and landing aircraft with a mission to advance the benefits of sustainable air mobility. We are designing, manufacturing, and operating an all-electric aircraft that can carry four passengers while producing minimal noise. This role will be based at Archer’s headquarters in San Jose, California.

Job Responsibility:

  • Act as a Subject Matter Expert (SME) for all Weld related processes across Powertrain Manufacturing
  • Primarily responsible for developing process parameters, qualification and deployment of all weld joints across Powertrain components
  • Provide DFM feedback to the Product Design team as it relates to Weld Joints
  • Author Material & Process Specifications that act as governing documents for Weld Joints
  • Determine the requirements for automation, tools, stands, fixtures, etc for Weld related equipment
  • Conduct process failure mode and analysis (PFMEA) for Weld related equipment
  • Develop Specifications and drive the RFQ process for automated production equipment as it relates Weld processes
  • Develop Work Instructions for Weld Process Equipment
  • Oversee Final Acceptance Testing of manufacturing equipment as it related to welding
  • Support first unit builds and testing of the production system
  • Develop and improve equipment validation procedures including calibration and qualification
  • Undertake handoff of fully validate equipment to the Operations team

Requirements:

  • Bachelor’s degree (Advanced degree preferred) in Weld Engineering, Metallurgical Engineering, Mechanical Engineering or equivalent
  • 3-6 years work experience in welding applications (High volume EV Preferred)
  • Strong knowledge of ASW Specifications and Qualification Procedures
  • 3-6 years experience with Laser, TIG, MIG & Ultrasonic Welding
  • Excellent communication and interpersonal skills
  • Effective organizational and time management skills
  • Efficient documentation and written communication
  • Self-motivated with the ability to work independently or as part of a team
  • Ability to work in a fast paced and highly regulated environment with adaptability to changing priorities
  • Direct hands on build experience with welding
  • Demonstrated experience in statistical process control and GD&T
  • Experience developing production lines from prototype to mass production
  • Experience commissioning and improving Equipment. Have a demonstrated track record of Overall Equipment Effectiveness (OEE) improvement, Preventative and Predictive Maintenance activities, preferred
  • Strong organizational skills
  • Experience with CAD, PLM, MES, and ERP software
  • Strong problem-solving skills and an aptitude for learning systems quickly. Able to utilize structured problem-solving techniques such as Lean, six sigma, DMAIC, Ishikawa, Five Why (5W) or Eight Disciplines (8D). Able to resolve high level performance issues into addressable actions, preferred

Nice to have:

  • Hands-on experience with EV Battery & DU (Drive Unit) manufacturing
  • Experience working with Trumpf, Coherent, Precitec
  • Experience programming/troubleshooting industrial automation (PLC, robots, gantries, etc…)
  • Ability to travel 10% of the time
  • EV/eVTOL knowledge or experience
  • Experience with high voltage wiring, batteries, and electric motor
  • Aircraft configuration management and conformity experience
  • NX and AutoCAD experience

Additional Information:

Job Posted:
December 06, 2025

Employment Type:
Fulltime
Work Type:
On-site work
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