Powertrain Manufacturing Test Engineer Job at Harbinger Motors (Garden Grove)

Powertrain Manufacturing Test Engineer

At Archer, we’re scaling production of our High Voltage Electric Propulsion Syst...

Location

United States , San Jose

Salary:

126700.00 - 158400.00 USD / Year

Archer Aviation

Expiration Date

Until further notice

Requirements

Bachelor’s degree in Electrical, Mechanical, Manufacturing Engineering, or equivalent
3+ years of manufacturing test engineering experience
EV battery or electric motor production strongly preferred
Hands-on experience with production test equipment and automated electrical test systems
Strong understanding of high-voltage safety, battery and motor manufacturing processes
Experience with battery testing (capacity, IR, balancing, BMS configuration) and motor testing (back-EMF, insulation, ESS, dyno, torque/speed characterization)
Proficiency in test data analysis, SPC, and manufacturing test data systems (MES)
Experience bringing production test equipment from prototype through mass production
Strong troubleshooting skills across test equipment, product, and process issues
Comfortable working on the production floor with technicians and operators

Job Responsibility

Lead End-of-Line (EOL) and in-process test development for High Voltage batteries and electric motors, covering performance, safety, and system integration
Design and deploy manufacturing test strategies including hipot, insulation resistance, winding verification, electromagnetic performance, and ESS
Specify, validate, and commission production test equipment, including installation, FAT, and production readiness
Program, maintain, and optimize automated test equipment (ATE), test sequences, pass/fail logic, and data collection systems
Partner with Manufacturing, Design, Quality, and Test teams to integrate test stations into production lines and improve throughput, yield, and quality
Analyze production test data to identify trends, drive root cause, and implement corrective actions
Support FAI, production qualification, and manufacturing process changes for new battery and motor builds
Troubleshoot test equipment and production issues directly on the factory floor
Develop and maintain test procedures, work instructions, and HV safety documentation
Own calibration, maintenance, and validation of manufacturing test equipment

Fulltime

Engine Dynamometer & Test Engineer – Manufacturing Engineering

This is a dual-focus role combining manufacturing engineering ownership of engin...

Location

India , Chennai

Salary:

Not provided

Ford Motor Company

Expiration Date

Until further notice

Requirements

3–15 years of hands-on experience in engine dynamometer testing and test cell operations
Bachelor’s degree in Mechanical, Electrical, or Automotive Engineering
Strong understanding of ICE systems including air path, fuel, combustion, cooling, lubrication, and exhaust
Proven ability to independently troubleshoot test hardware, instrumentation, and automation software
Strong English communication skills (written and verbal) for cross‑functional collaboration
Ability to manage multiple priorities in a high‑pressure test environment

Job Responsibility

Manage engine dynamometers, instrumentation, and Data Acquisition (DAQ) systems
Troubleshoot and resolve Dyno hardware, instrumentation, and automation software issues
Ensure test cells are correctly configured for performance, emissions, durability, or calibration testing
Define material handling requirements for test facilities (rail systems, lift assists, fixtures)
Develop and maintain Bill of Process (BOP) standards for test methods and equipment specifications
Create and maintain Bill of Material (BOM) for test systems and standardise components globally
Use virtual manufacturing and virtual commissioning to simulate and validate test systems
Develop test process sequences and provide inputs to the Global Study Process Allocation System (GSPAS)
Define Scope of Work (SOW) and support procurement of engine test systems aligned with Powertrain strategy
Provide manufacturing feasibility assessments and cost estimates to programme management

Fulltime

Senior Powertrain Manufacturing Engineer

As part of the mission at Archer, we’re scaling production of our cutting-edge E...

Location

United States , San Jose

Salary:

126700.00 - 158400.00 USD / Year

Archer Aviation

Expiration Date

Until further notice

Requirements

Bachelor’s degree in Electrical, Mechanical, or Manufacturing Engineering (or equivalent)
3+ years of relevant experience in manufacturing engineering — preferably in EV, aerospace, or advanced hardware production
Hands-on experience in equipment commissioning, OEE improvement, and maintenance program development (preventive/predictive)
Experience building mechanical and electronic assemblies using sophisticated manufacturing tools and equipment
Knowledge of CAD, PLM, MES, and ERP systems
Strong foundation in GD&T and statistical process control (SPC)
Demonstrated ability to use structured problem-solving tools such as DMAIC, 8D, or 5 Whys
Well-developed communication and documentation skills — able to translate complex technical challenges into clear actions
Self-starter attitude with the ability to thrive in a fast-paced, highly regulated environment

Job Responsibility

Contribute to the design and scaling of Archer’s Electric Propulsion System production line — from concept to high-rate manufacturing — including layout, automation strategy, tooling, and ramp-up planning
Collaborate cross-functionally with Product Design, Quality, Facilities, and Manufacturing teams to bring new electric motor and propeller systems into production
Design for Manufacturability (DFM) efforts to ensure products are built efficiently, safely, and at scale
Develop and execute comprehensive manufacturing build plans — defining part flow, line layout, tools, equipment, and the manufacturing bill of materials (MBOM)
Specify and validate automation systems, tooling, and test equipment to support high-reliability production
Perform PFMEA (Process Failure Mode & Effects Analysis) to proactively identify and mitigate risk in the production system
Author and approve detailed work instructions for EPS assembly and installation
Support first article builds and production validation testing to ensure process stability and repeatability
Drive continuous improvement through Lean, Six Sigma, and structured problem-solving methodologies

Fulltime

Powertrain Manufacturing Weld Engineer

Archer is an aerospace company based in San Jose, California building an all-ele...

Location

United States , San Jose

Salary:

163200.00 - 204000.00 USD / Year

Archer Aviation

Expiration Date

Until further notice

Requirements

Bachelor’s degree (Advanced degree preferred) in Weld Engineering, Metallurgical Engineering, Mechanical Engineering or equivalent
3-6 years work experience in welding applications (High volume EV Preferred)
Strong knowledge of ASW Specifications and Qualification Procedures
3-6 years experience with Laser, TIG, MIG & Ultrasonic Welding
Excellent communication and interpersonal skills
Effective organizational and time management skills
Efficient documentation and written communication
Self-motivated with the ability to work independently or as part of a team
Ability to work in a fast paced and highly regulated environment with adaptability to changing priorities
Direct hands on build experience with welding

Job Responsibility

Act as a Subject Matter Expert (SME) for all Weld related processes across Powertrain Manufacturing
Primarily responsible for developing process parameters, qualification and deployment of all weld joints across Powertrain components
Provide DFM feedback to the Product Design team as it relates to Weld Joints
Author Material & Process Specifications that act as governing documents for Weld Joints
Determine the requirements for automation, tools, stands, fixtures, etc for Weld related equipment
Conduct process failure mode and analysis (PFMEA) for Weld related equipment
Develop Specifications and drive the RFQ process for automated production equipment as it relates Weld processes
Develop Work Instructions for Weld Process Equipment
Oversee Final Acceptance Testing of manufacturing equipment as it related to welding
Support first unit builds and testing of the production system

Fulltime

Senior Manufacturing Engineer – Virtual Engineering, Propulsion Systems

At General Motors, we are redefining manufacturing through advanced digital engi...

Location

United States , Warren

Salary:

Not provided

General Motors

Expiration Date

Until further notice

Requirements

5+ years of manufacturing experience
5+ years of hands-on experience with Siemens PLM and CAD systems, preferably NX
3+ years of hands-on experience with Siemens Tecnomatix Process Simulate or similar platforms
Basic understanding of PLC and robot programming, preferably Fanuc
Exposure to Agile methodologies and tools
Experience with business integration testing
Familiarity with powertrain components and manufacturing processes
Knowledge of data modeling and system architecture
Bachelor's degree in Engineering or related field, or equivalent practical experience

Job Responsibility

Lead virtual simulation and emulation initiatives that support manufacturing engineering and digital transformation efforts
Create and improve standardized virtual engineering processes that drive efficiency across equipment sourcing and project execution
Support the storage, processing, and accessibility of data across multiple platforms to enable scalability and collaboration
Partner with Process Engineering Leads and Machine Tool Builders to develop digital twins of physical manufacturing systems for simulation, testing, and real-time monitoring
Evaluate, design, and optimize manufacturing systems using Teamcenter Manufacturing Process Planner, Process Simulate, Integrated Emulation, and XR tools
Collaborate with Central Lead Manufacturing Engineers and IT teams to ensure consistency in simulation and emulation project execution across propulsion programs and manufacturing disciplines
Provide technical direction for the investigation, business integration testing, and deployment of both new and legacy virtual software and hardware utilities
Stay current on advancements in process simulation technology, industry trends, and emerging best practices

What we offer

This job may be eligible for relocation benefits

Fulltime

Engineer Powertrain Controls Embedded Software

The purpose of this role is to develop the capabilities of the Lotus powertrain ...

Location

United Kingdom , Hethel

Salary:

Not provided

Lotus UK Manufacturing

Expiration Date

Until further notice

Requirements

Engineering degree / HNC or equivalent experience
High level of ability to author manual C-code to industry standards (MISRA)
Thorough understanding of powertrain controls strategy and software development
Thorough understanding of automotive legislative requirements
High level PC skills (Word, Excel, PowerPoint etc)
Familiarity with calibration development tools and techniques
Automotive powertrain experience, with recent experience of delivering hand C-code and aspects of calibration
Outgoing/confident nature and ability to work as part of a team
Self-reliant and self-starting – takes Responsibility for overall delivery and ownership of projects and tasks to completion
Excellent attention to detail, communication & leadership skills

Job Responsibility

Develop the capabilities of the Lotus powertrain controls department
Deliver the Lotus and client objectives & to provide technical input and direction to the department
Author manual C-code software, ideally for combustion engine management systems and possibly transmission control systems
Create control algorithm specifications, implementation, validation criteria and test
Design engine control systems to satisfy the emissions and performance objectives of the project
Implement software functions from customer requirements, including unit test and initial calibration
Create and modify calibration procedures for new or developing control algorithms
Adhere to existing engineering processes, as well as developing and implementing new processes to support the project and departmental objectives
Understand & calibrate the engine control algorithms, using appropriate calibration tools
Investigate and resolve issues relating to engine and/or transmission control

Fulltime

Mechanical Engineer - Powertrain Integration

Design, manufacturing, and operating an all-electric aircraft that can carry fou...

Location

United States , San Jose

Salary:

Not provided

Archer Aviation

Expiration Date

Until further notice

Requirements

5-15 years of engineering experience
Bachelor's degree in Mechanical Engineering
Exposure to integrating air breathing turbomachinery or propulsion systems (Turbofan, Turboshaft, etc)
Proficient in CAD (Solidworks, NX, etc.)
Ability to manage CAD and complex assemblies in Team Center
Familiarity with Mil-Spec fasteners and aerospace hardware standards
Proficient in FEA using professional tools (NASTRAN, ANSYS, Abaqus, etc.)
Experience designing metallic parts including machined components, sheet metal, and weldments
Fluent in GD&T and creating manufacturing drawings
Experience with high voltage DC systems and electrical/mechanical integration considerations

Job Responsibility

Design mechanical integration solutions for powertrain components on prototype aircraft including: generators, turboshaft engines, and energy storage systems (batteries)
Design detailed metallic parts and assemblies to support powertrain mounting, structural interfaces, and system integration
Perform structural analysis and hand calculations to verify component margins, load paths, and interface requirements
Collaborate with structural analysts to ensure designs meet strength, stiffness, and fatigue requirements
Work closely with powertrain engineers and airframe team to ensure proper integration of all systems
Own the prototype development process
requirements, design, BOM, procurement, assembly, test, etc.
Complete handbook calculations to verify system performance and component margins
Interface with suppliers to select COTS solutions where appropriate
Develop verification testing strategies and see your designs through rigorous process intensive testing (DO-160G, etc.)

What we offer

Reasonable accommodations for job applicants with physical or mental disabilities, and those with sincerely held religious beliefs
Equal Opportunity employer committed to diversity and inclusivity in the workplace

Fulltime

Supply Chain Engineer for Powertrain & Mobility Product Domain

Job Purpose: To provide Powertrain & Mobility Supply Chain Subject Matter Expert...

Location

United States , York

Salary:

107359.00 - 182510.00 USD / Year

Baesystems

Expiration Date

Until further notice

Requirements

BS degree in Mechanical Engineering or equivalent with 6+ years of relevant experience
Ability to travel to key suppliers
Experience working on Mobility systems in any of the roles of design, development, procurement, production, or quality
Critical thinking
Problem-solving
Communication
Teamwork
Manufacturing proficiency
Adaptability
Positive Attitude

Job Responsibility

Be engaged to support Combat Vehicles (CV) production programs in all phases of program execution (proposal, execution & delivery)
Support Powertrain & Mobility Lead in efforts to interact, evaluate, monitor and report technical execution of key suppliers
Analyze and interpret design specifications, drawings, documentation, models, and/or test results to ensure technical designs comply with applicable engineering standards, military specifications and product requirements
Support resolution of technical issues in supply base through collaboration across functions including core product engineering/quality
Provide recommendations to Program and Functional leadership for issue resolution from supply chain perspective in a timely fashion
Collaborate with quality organization to support suppliers’ continued delivery of Quality Material On Time (QMOT)
Assess supply base for technical capabilities and competencies to mitigate execution risk
Collaborate with supply chain teams to support strategic sourcing initiatives
Be responsive to supplier queries and help resolve Vendor Information Requests (VIRs), Test Incident Reports (TIRs), production and quality issues in a timely fashion

What we offer

health, dental, and vision insurance
health savings accounts
a 401(k) savings plan
disability coverage
life and accident insurance
employee assistance program
legal plan
discounts on things like home, auto, and pet insurance
paid time off
paid holidays

Fulltime

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Powertrain Manufacturing Test Engineer

Job Description

Job Responsibility

Requirements

What we offer

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