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The Potroom Operator (PCO) is responsible for monitoring and maintaining the routine functions of electrolytic pots in the aluminum smelting process. This includes changing anodes, tapping pots, moving materials, and operating overhead cranes to ensure efficient and safe operations.
Job Responsibility:
Monitor pot operations using visual inspections, millivolt readings, and process control computer systems
Adjust pot voltage and current distribution to maintain optimal performance
Tap pots using siphon, vacuum crucible, and siphon lid
Operate overhead cranes and other heavy equipment
Replace anodes, clean bath from butts, and manage anode distribution
Distribute alumina and bath materials using charging buckets
Maintain and repair Potroom components including bridges, bus contacts, and deck plates
Assist with pot start-up and shutdown procedures
Maintain accurate records using VDT or SPC control charts
Perform limited painting and general housekeeping duties
Handle and process materials such as alumina, cryolite, molten aluminum, and dross in accordance with environmental regulations
Ensure proper disposal and containment of hazardous materials
Maintain clean and organized work areas to minimize environmental impact
Follow all safety protocols and procedures to protect self and others
Operate equipment safely and report any malfunctions or hazards
Participate in safety training and emergency response drills
Maintain clean and hazard-free work zones
Requirements:
High school diploma or GED
1 year of work experience
Basic computer literacy for process monitoring
Strong mechanical aptitude and manual dexterity
Ability to interpret technical data and make real-time adjustments
Attention to detail and commitment to safety
Effective communication and teamwork skills
Physical stamina and resilience in demanding environments
Nice to have:
Experience in aluminum smelting or similar heavy industrial operations
Familiarity with process control systems and millivolt meters
Previous experience with anode changes and Potroom operations
Experience operating heavy equipment and overhead cranes