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Overhaul Engineer

United Kingdom, Manchester · Job Posted May 30, 2026
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Job Description

As an Overhaul Engineer, you will play a critical role in supporting the overhaul and maintenance of key rolling stock assets including: - Bogies - Wheelsets - Gearboxes - Couplers - HVAC systems - Powerpacks - And other major rail components. Working with a high level of autonomy and technical expertise, you will help ensure the safety, reliability, availability, efficiency, and performance of overhaul operations and facility equipment. During the initial project phase, you will contribute to: - Facility layout development - Equipment specification and commissioning - Procedure creation and system integration. As operations mature, the focus will shift towards: - Continuous improvement initiatives - Reliability and process optimisation - Maintenance and production engineering support.

Job Responsibility

  • Deliver production and maintenance targets through effective engineering support
  • Ensure compliance with OEM recommendations, procedures, and industry regulations
  • Support equipment installation, commissioning, and maintainability reviews
  • Conduct trials and demonstrations to identify design and documentation improvements
  • Drive continuous improvement across maintenance and production activities
  • Support facility readiness, system integration, and overhaul process development
  • Forecast materials and external service requirements
  • Produce and maintain technical documentation, procedures, scopes of work, and BOMs
  • Carry out root cause analysis and implement corrective actions
  • Monitor material usage and contribute to budget reporting
  • Conduct internal audits and identify opportunities for operational improvement
  • Participate in technical reviews and lessons learned activities
  • Support wider business activities and audits where required

Requirements

  • HNC/HND (Level 4/5) in Engineering or above
  • Level 3 Engineering qualification and significant relevant experience
  • Proven experience within maintenance and/or production engineering
  • Rail industry experience highly desirable
  • Experience working with heavy industrial equipment such as: Lathes, Presses, Cranes, Blasting equipment
  • Strong planning, organisational, and technical documentation skills
  • Familiarity with structured problem-solving tools such as: 5 Whys, 5W2H
  • Knowledge of Lean Manufacturing, Six Sigma, TPM, or Autonomous Maintenance would be advantageous
  • Strong IT skills with the ability to quickly learn new systems and software platforms

Nice to have

Knowledge of Lean Manufacturing, Six Sigma, TPM, or Autonomous Maintenance

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