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Joseph Ash Galvanizing Chesterfield is recruiting an Operations Manager who is responsible for optimizing plant operations, identifying and driving continuous improvement and development of efficient production process. With responsibility for analyzing and improving the efficiency of the galvanizing process, identifying bottlenecks and implementing solutions to increase total throughput, reducing cycle times. Improving cost effectiveness of the production facility and maintaining GPU below expected targets. Working with the H&S Manager, ensure that all production processes adhere to Health and Safety regulations, maintaining & improving our safe working environment. Foster a positive, motivating high-performing professional team culture. Work with the Production Manager and Supervisory team to inspire and develop the operations team to provide an excellent standard of work from a highly efficient operation
Job Responsibility:
Working with the General Manager, production supervisory team and operators, identify and drive implementation of improved methods of working
Continuously monitor the production process to ensure it operates within established parameters, adjusting settings and making recommendations for process improvements
Continuously monitor chemical data from all process tanks, ensuring that chemistry is optimized for high quality, efficient production meeting cost targets
Perform root cause analysis on any quality issues or defects, implementing corrective actions to prevent future occurrences
To manage the divisional operation in line with Company guidelines and legislative requirements targeting operational compliance and achievement of the business plan
Co-ordinate cross functional requirements to meet customer demand with a focus on quality
Working with the People team to ensure timely completion of all associated people processes, such as recruitment, investigations, disciplinary and performance management
Deputise for the General Manager during periods of absence, taking overall responsibility for the Division
Build excellent relationships with customers across a large customer base
To identify and develop talent across the teams ensuring succession plans are in place for key roles
Develop and monitor key performance indicators (KPIs) such as production throughput, crane utilization, downtime, and defect rates, and providing regular reports to senior management
Identify areas for cost reduction across the production process with assistance from the maintenance team, from energy consumption to raw material usage, and propose strategies to increase profitability
Work in close collaboration with the General Manager to ensure operational profitability is maintained or exceeds budget targets
Completion of regular floor walks of all operational and non-operational areas within the site to check Health & Safety and housekeeping standards are maintained, taking appropriate action as required
Challenge negative safety behaviour, engage shop floor colleagues by influencing and encouraging a positive safety culture
Liaise with Health & Safety Manager to ensure all colleagues are trained and aware of potential hazards and/or risks, ensuring all records are reviewed and updated on a monthly basis, and all action points are reviewed and implemented
Ensure PPM schedule is overseen, and records are maintained
Requirements:
Able to collaborate effectively with cross-functional teams at all levels and work in a hands-on, fast-paced environment
Familiarity with industrial machinery, chemical processes, automation systems, and production technologies used in galvanizing
Good understanding of health, safety, and environmental regulations within a manufacturing environment
A self-starter who can work independently and drive improvements with minimal supervision
Good verbal and written communication skills to effectively liaise with internal teams and external suppliers
To be an organized and flexible individual
Proficient in Microsoft Office
Desirable knowledge of Lean Manufacturing – 6S, Kanban and Kaizan
Relevant professional qualifications, such as IOSH
Excellent analytical ability in planning projects and managing KPIs
Experience of managing change and improving organisational culture
Forward thinking with operational and people management experience gained within a manufacturing environment
Nice to have:
Desirable knowledge of Lean Manufacturing – 6S, Kanban and Kaizan