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Support Shift Operators in the safe and efficient operation of the malting plant, helping to maintain smooth process control from barley intake through to malt dispatch
Assist Shift Operators, Engineers, and the Management Team in overseeing barley intake, drying, malt production, and the dispatch of malt and co-products
Assist in the control of the malting production process from barley to malt as follows: Barley intake barley drying and screening, Barley to steep as per process instruction and control via PLC, Steeping as per process instruction and control via PLC, Germination per process instruction and control via PLC, Kilning as per process instruction and control via PLC
Conduct & record confirmation of checks on process batch cards
Malt/Pellets/Screenings out loading
Monitoring of process control and reaction to and progress of any adverse conditions associated with the malt process
Alerting management of any deviations in process control
Preparation of samples
Any other reasonable duties as requested by management
Weighbridge operation
Barley dressing
Checks before dispatch (Lab checks)
Reporting of breakdowns/faults and initial inspections
Completion & confirmation of completion of jobs as detailed on cleaning sheets
Working on own initiative, prioritise accordingly any other hygiene requirements
Complete all documentation and records
Requirements
Understanding of the full malting process (barley intake, drying & storage through to malt despatch) to allow the role holder to provide effective assistance to Shift Operators
Basic understanding of the electrical and mechanical operation of the site
The ability to attain MAGB Fundamentals in Malting qualification within 3 years of starting employment
Conduct barley quality analysis on incoming loads and malt quality checks pre-despatch
Operation of weighbridge system & loading of lorries with malt & co-products as required
Carry out site hygiene duties & record completion
Carry out safety related inspections (eg fire alarm tests, vehicle inspections, legionella flushing, ladder inspections etc)
Provide direct assistance to shift engineer and other engineers as required
Understanding the importance of health & safety, food & feed safety, site hygiene, environmental issues and accurate record keeping
Basic to intermediate level IT skills
Ability to follow process instructions and a common-sense thinking and approach to allow working on own initiative to a level of authority
Practical hands-on attitude with good situational awareness and the ability to complete documented risk assessments where necessary and work safely at all times
Able to actively participate in daily operations meetings
Able to successfully complete training inc misc safety related courses, telehandler and shovel loader driver training, and any other training required to carry out normal operator duties
Actively participate in continual improvement initiatives