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The primary role of NPI Moulding Engineer is to apply moulding engineering principles to the design of tools, manufacturing process development, documentation, and testing for moulded parts. As part of the Global moulding engineering department, you will assist in development and driving implementation of the global moulding strategy. We look for you to be the subject matter expert for moulding within Resmed. You will maintain and advance Resmed’s core injection moulding capabilities and technical understanding at a world-class level. Also, deliver robust and cost-effective technical solutions that achieve competitive cost targets while enabling innovative, high-quality products and exceptional service. In this role, you will be part of an experienced manufacturing team that excels in the prototyping, process development and delivery for NPI, directly influencing Resmed’s innovation journey.
Job Responsibility:
Subject Matter Expert in Moulding: Recognized as a subject matter expert in the complete Injection Moulding field and is sought out to provide guidance on risks, resources and opportunities regarding significant projects and technical issues throughout the global moulding team
Development and Delivery: Develop, qualify, and validate moulding and ancillary processes/tooling for new precision parts/moulds
Optimize Manufacturing Processes: Analyse existing manufacturing processes to identify opportunities for improvement
Implement process improvements to increase efficiency, reduce waste, and enhance product quality
Conduct regular assessments and adjustments to maintain optimal performance
Drive for standardization and best practices
Team Collaboration: Works with the other teams of the Global Moulding Engineering Department to develop and drive implementation of core capabilities, strategies and technology roadmaps
Provides support to automation, equipment, and tooling teams and vendors during development of moulding solutions
Cross-Functional Collaboration: Work closely with Product Development, production, and QA teams to understand their needs and provide technical support for NPI projects
Ensure that moulding solutions align with production goals and comply with safety and quality standards
Process Validation & Technical Documentation: Manufacturing Process Validation – Support process qualification and validation activities within a regulated manufacturing environment
Perform DQ, IQ, OQ, PQ activities & ensure accurate documentation
Ensure moulding solutions meet industry standards, documenting changes, validations, and troubleshooting processes
Requirements:
B.S. in Rubber/Plastics Engineering, Mechanical, Electrical, or Mechatronic Engineering (or equivalent)
Minimum of 3 years of hands-on experience with injection moulding process development and debug using scientific injection moulding principles in a high-volume manufacturing environment
Good experience in implementing complete injection moulding cells, and all required auxiliary equipment
Clear understanding of what it takes to injection mould quality parts, including equipment capability
Keep up to date with current moulding technologies through seminars, magazine, trade shows etc
Excellent organizational and technical communication skills
Ability to multi-task and prioritize projects to meet changing demand
Quality-oriented mindset and proactive in recommending updates to processes where appropriate
High level of communication agility required to work across cross functional teams
Excellent communication and documentation skills, including technical reports
Achievement-oriented, independent, innovative, explorative, resourceful, with an attention-to-detail attitude
Team player with a can-do attitude and are willing to try, fail, and learn from your mistakes
Nice to have:
Demonstrated experience in root cause analysis and issue resolution
Background in medical device manufacturing and Quality Management Systems (QMS)