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Zachary Piper Solutions is seeking a Mechanisms Engineer (AIT) to join a high-impact team supporting the design, assembly, integration, and testing of spacecraft mechanisms for a next-generation satellite constellation. This role is hands-on and mission-critical, focused on deployment systems and precision mechanisms rather than static structures.
Job Responsibility:
Assemble, integrate, and test spacecraft mechanisms including hinges, yokes, actuators, HDRMs, and deployable booms/arms with thousands of moving parts per satellite
Develop and operate ground support equipment for vibration, shock, and thermal vacuum testing of deployment hardware
Perform tolerance stack-up analysis and ensure alignment in moving assemblies for reliable deployment
Analyze test data and determine pass/fail criteria, supporting spacecraft integration and launch operations
Troubleshoot anomalies and perform root-cause analysis on deployment systems
contribute to design improvements for mechanisms that fail to deploy cleanly
Collaborate cross-functionally with engineers and technicians to ensure mechanism performance from design through mission deployment
Calculate torque margins and hinge preload requirements for deployment actuators and separation systems
Requirements:
0-4 years of hands-on experience in aerospace mechanisms, deployment systems, or precision mechanical assemblies (structures-only experience will not suffice)
Proficiency in mechanical assembly, testing, and integration of space hardware, including deployable systems
Experience with CAD tools (SolidWorks, Creo) and test equipment (oscilloscopes, thermal chambers)
Bachelor’s degree in Mechanical, Electrical, Manufacturing, or Industrial Engineering (or equivalent experience)
Strong understanding of beam loading, bending moments, torque margins, and tolerance stack-ups in moving assemblies
Excellent problem-solving and analytical skills
ability to lead failure investigations
Flexibility for occasional weekend and early morning work (e.g., 4 AM deployments)
Must be eligible to work in the United States and pass a background check
What we offer:
Medical, Dental, Vision, 401K, PTO, Sick Leave as required by law, and Holidays