CrawlJobs Logo

Mechanisms Engineer - Assembly, Integration & Test

United States, Permian Basin Employment contract 85000.00 - 140000.00 USD / Year · Job Posted April 27, 2026
Apply Position
Job Link Share

Job Description

Zachary Piper Solutions is seeking a Mechanisms Engineer (AIT) to join a high‑impact team supporting the design, assembly, integration, and testing of spacecraft mechanisms for a next‑generation satellite constellation. This role is hands‑on and mission‑critical, focused on deployment systems and precision mechanisms (rather than static structures or analysis‑only work).

Job Responsibility

  • Assemble, integrate, and test spacecraft mechanisms including hinges, yokes, actuators, HDRMs, release devices, and deployable booms/arms with thousands of moving parts per satellite
  • Perform hands‑on mechanical integration and inspection on the factory floor alongside technicians
  • Develop and operate ground support equipment (GSE) for vibration, shock, and thermal‑vacuum (TVAC) testing of deployment hardware
  • Perform tolerance stack‑up analysis to ensure alignment, prevent binding, and enable clean, reliable deployment of moving assemblies
  • Calculate and verify torque margins, hinge preload, and separation forces for deployment actuators and release systems
  • Analyze test data and define pass/fail criteria, supporting spacecraft‑level integration, launch, and on‑orbit support
  • Troubleshoot deployment anomalies and perform root‑cause failure investigations
  • drive corrective actions and design/process improvements for mechanisms that do not deploy cleanly
  • Collaborate cross‑functionally with structures, avionics, harness, AOCS, solar, quality, and production teams to ensure mechanism performance from design through mission deployment

Requirements

  • 3–10+ years of hands‑on experience with aerospace mechanisms, deployment systems, or precision moving assemblies (structures‑only or stress‑analysis‑only backgrounds will not suffice)
  • Proven experience assembling, integrating, and testing deployable space hardware
  • Strong understanding of beam loading and bending moments as they apply to deployable systems, plus torque margin, hinge preload, and tolerance stack‑ups in moving assemblies
  • Ability to discuss real‑world deployment failure modes and corrective actions taken on flight or qualification hardware
  • Proficiency with CAD tools (SolidWorks, Creo) and common test equipment
  • Bachelor’s degree in Mechanical, Manufacturing, Industrial, or Electrical Engineering (or equivalent practical experience)
  • Excellent problem‑solving and analytical skills with the ability to lead failure investigations
  • Flexibility for occasional weekend and early‑morning work (e.g., 4 AM deployment operations)

What we offer

  • Medical
  • Dental
  • Vision
  • PTO
  • Sick Leave as required by law
  • Holidays
  • $10K relocation assistance/ bonus + temp housing assistance
  • RSUs: 750-5000
  • monthly stipend: $750-$1000
  • Unlimited PTO (after 90 days)

Looking for more opportunities?

Search for other job offers that match your skills and interests.

Similar Jobs for

Mechanisms Engineer - Assembly, Integration & Test

8 matching positions

Optical Assembly, Integration, And Test (AI&T) Engineer

An Optical Assembly, Integration, and Test (AI&T) Engineer is sought to support ...
Location
Location
United States , Lexington
Salary
Salary:
75.00 - 100.00 USD / Hour
csetalent.com Logo
Connexion Systems & Engineering, Inc
Expiration Date
Until further notice
Flip Icon
Requirements
Requirements
  • 3–5 years of optical AI&T experience
  • Experience assembling, aligning, and testing refractive and reflective optical systems and components
  • Familiarity with optical alignment instrumentation including interferometers, autocollimators, alignment telescopes, theodolites, profilometers, and wavefront sensors
  • Broad understanding of optical fabrication techniques and experience evaluating vendors for custom optical manufacturing
  • Experience performing incoming inspection of procured optical components and familiarity with optical fabrication specifications
  • Ability to work effectively within small multidisciplinary engineering teams
  • Bachelor's Degree
  • 3+ years of experience with: Laser characterization equipment, Free-space optics, Handling, cleaning, and inspection of optical components in laboratory environments, Optical technology and optical hardware, Optical systems integration and testing, Hardware and software integration, Environmental testing (TVAC, vibration, shock, thermal cycling, etc.)
  • 1+ year of optical design experience
Job Responsibility
Job Responsibility
  • Plan and prepare for extensive optical assembly, integration, and testing activities conducted in laboratory clean rooms
  • Develop optical system assembly and alignment approaches, derive requirements, define process flows, and identify or develop required ground support equipment (GSE)
  • Collaborate with mechanical and opto-mechanical engineers to design mounts and assemblies with appropriate adjustment resolution and degrees of freedom
  • Execute assembly and alignment of free-space and fiber-optic optical assemblies, including sensor integration and performance characterization
  • Specify custom optical components such as mirrors, lenses, and filters
  • assess supplier capabilities
  • and inspect/test procured optics
  • Utilize free-space optical tooling including interferometers, polarimeters, laser beam profilers, alignment telescopes, and autocollimators
  • Work with fiber optic cables and components, including associated testing methods
  • Write AI&T procedures, document build activities, and participate in troubleshooting and issue resolution
What we offer
What we offer
  • medical insurance
  • 10 days of Paid Time Off
  • 11 paid holidays
  • 401(k) match
  • Fulltime
Read More
Arrow Right

Internship within AIT (Assembly Integration and Test) for optical Instruments

Internship within AIT (Assembly Integration and Test) for optical Instruments (d...
Location
Location
Germany , Taufkirchen/Ottobrunn
Salary
Salary:
Not provided
airbus.com Logo
Airbus
Expiration Date
Until further notice
Flip Icon
Requirements
Requirements
  • Enrolled full time student within Aerospace engineering, mechanical engineering or similar field of study
  • Your English is fluent and you speak German
  • You are a good team player, have excellent communication skills, and are able to work independently
  • This position will require a security clearance or will require being eligible for clearance by the recognized authorities.
Job Responsibility
Job Responsibility
  • Support for the AIT Phase. For example: Support of Integration/Assembly activities
  • Writing/Revising of integration and test procedures
  • Work in Cleanroom conditions
  • Support during test campaign
  • Harness integration and routing
  • Plan of AIT (Assembly, Integration and Test). For example: Analysis of Integration Sequence
  • Hardware analysis and integration planning
  • Writing documentation with space standards
  • Assembly sequence development for optical alignment procedures
  • Simulation of integration steps with CAD tools accessibility checks and feasibility of tasks
What we offer
What we offer
  • Attractive salary and work-life balance with a 35-hour week (flexitime)
  • A final thesis is possible after consultation with the department
  • Traveling overseas or within Germany (team events) is possible after consultation and agreement from the department
  • International environment with the opportunity to network globally
  • Work with modern/diversified technologies
  • At Airbus, you are in close contact with the interfaces and are part of our weekly team meetings
  • Opportunity to participate in the Generation Airbus Community to expand your own network
  • Fulltime
Read More
Arrow Right

Internship within AIT (Assembly Integration and Test) for optical Instruments

In order to support the Assembly Integration and Test, Airbus Defence and Space ...
Location
Location
Germany , Taufkirchen/Ottobrunn
Salary
Salary:
Not provided
airbus.com Logo
Airbus
Expiration Date
Until further notice
Flip Icon
Requirements
Requirements
  • Enrolled full time student within Aerospace engineering, mechanical engineering or similar field of study
  • Your English is fluent and you speak German
  • You are a good team player, have excellent communication skills, and are able to work independently
Job Responsibility
Job Responsibility
  • Support for the AIT Phase. For example: Support of Integration/Assembly activities
  • Writing/Revising of integration and test procedures
  • Work in Cleanroom conditions
  • Support during test campaign
  • Harness integration and routing
  • Plan of AIT (Assembly, Integration and Test). For example: Analysis of Integration Sequence
  • Hardware analysis and integration planning
  • Writing documentation with space standards
  • Assembly sequence development for optical alignment procedures
  • Simulation of integration steps with CAD tools accessibility checks and feasibility of tasks
What we offer
What we offer
  • Attractive salary and work-life balance with a 35-hour week (flexitime)
  • A final thesis is possible after consultation with the department
  • Traveling overseas or within Germany (team events) is possible after consultation and agreement from the department
  • International environment with the opportunity to network globally
  • Work with modern/diversified technologies
  • At Airbus, we see you as a valuable team member and you are not hired to brew coffee, instead you are in close contact with the interfaces and are part of our weekly team meetings
  • Opportunity to participate in the Generation Airbus Community to expand your own network
  • Fulltime
Read More
Arrow Right

Integration Engineer – Structures & Assembly

Hermeus is a high-speed aircraft manufacturer focused on the rapid design, build...
Location
Location
United States , Los Angeles
Salary
Salary:
105750.00 - 169625.00 USD / Year
hermeus.com Logo
Hermeus
Expiration Date
Until further notice
Flip Icon
Requirements
Requirements
  • Bachelor’s degree in Mechanical Engineering, Aerospace Engineering, or a related technical discipline
  • 3+ years of experience in aerospace or high-performance structural assembly, integration, or manufacturing
  • Deep understanding of aerospace assembly best practices and structural integration principles
  • Exposure to tolerance stack-up analysis, structural proof testing, drilling and fastening operations, and leak or pressurization checks
  • Proficient in CAD, GD&T, and first-principles engineering analysis
  • Strong communicator capable of interfacing across design, manufacturing, test, and supply chain functions
  • Proven ability to operate autonomously and define new processes from the ground up in a fast-moving environment
  • Must be willing to work hands-on in the integration area and around heavy equipment on a daily basis
  • Ability to lift up to 25 lbs and perform physically active work as required
  • Occasional extended hours or weekend work may be required to support key program milestones
Job Responsibility
Job Responsibility
  • Provide design feedback for manufacturability, assembly, testing, and transport of complex flight structures
  • Establish and maintain build roadmaps for assigned assemblies, ensuring cross-functional alignment, on-time hardware delivery, and proactive issue resolution
  • Develop and release build CONOPS, work instructions, standard procedures, and process documentation that enable high-quality, high-speed execution
  • Support first-article and development builds in a fast-paced, early-stage environment
  • work hands-on with technicians to validate tooling, processes, and design intent
  • Drive design, process, and capital equipment trades to enable future builds and contribute to scalable manufacturing systems and infrastructure
  • Lead make-vs-buy assessments and collaborate with Engineering and Supply Chain to achieve optimal cost, schedule, and performance outcomes
  • Provide hands-on floor support during structural assembly, integration, and test activities
  • Champion continuous improvement across tooling, factory workflows (ERP/MES), and internal standards to increase build efficiency, repeatability, and quality
What we offer
What we offer
  • Unlimited PTO policy
  • Paid parental leave
  • Potential for year-end bonuses
  • 100% employer-paid health care
  • 401k & Retirement Plans
  • Weekly Paid Office Lunches
  • End of Year Bonuses
  • Fully stocked breakrooms
  • Stock Options
  • Paid Parental Leave
  • Fulltime
Read More
Arrow Right

Electronics Manufacturing Test Engineer

As an Electronics Manufacturing Test Engineer, you will play a pivotal role in e...
Location
Location
United States , Greenville
Salary
Salary:
Not provided
synapse-its.com Logo
Synapse - Manufacturing
Expiration Date
Until further notice
Flip Icon
Requirements
Requirements
  • BS or MS degree in Electronics or Electrical Engineering or related field
  • Strong interpersonal, analytical, organizational and follow-up skills
  • Strong communication skills (verbal and written)
  • Excellent time management skills with a proven ability to meet deadlines
  • Excellent attention to detail
  • Solid knowledge in electronics, mechanics and software development
  • Analytical thinking and application of problem solving strategies
  • Ability to define problems, collect data, establish facts, and draw valid conclusions
  • Ability to interpret an extensive variety of technical instructions in mathematical or diagram form and deal with several abstract and concrete variables
  • 3+ years of experience in electronic product development & volume manufacturing
Job Responsibility
Job Responsibility
  • Develop and implement comprehensive test strategies and procedures for electronic assemblies, with a focus on DFMA principles to optimize manufacturing processes and enhance product quality
  • Collaborate cross-functionally with Design Engineering, Manufacturing, and Quality Assurance teams to seamlessly integrate test solutions into the production environment, ensuring alignment with ISO 9001:2015 standards
  • Utilize Lean methodologies to identify and eliminate waste, reduce cycle times, and improve overall manufacturing efficiency
  • Design, optimize, and maintain test fixtures, equipment, and automation systems to facilitate accurate and efficient testing of Printed Circuit Board Assemblies (PCBAs) and electronic systems
  • Conduct detailed analysis of test data and failure modes, identifying root causes and implementing corrective actions to drive continuous improvement initiatives
  • Stay abreast of industry trends and advancements in test technologies, recommending innovative solutions to enhance product quality and manufacturing efficiency
  • Review circuit board designs for testability requirements
  • Support manufacturing with failure analysis, tester debugging, reduction of intermittent failures and downtime of test equipment
  • Fulltime
Read More
Arrow Right

Test Engineer

We are currently representing a global market leader in power solutions that is ...
Location
Location
Malaysia , Kuala Lumpur
Salary
Salary:
6000.00 - 9000.00 MYR / Month
https://www.randstad.com Logo
Randstad
Expiration Date
July 20, 2026
Flip Icon
Requirements
Requirements
  • Bachelor’s Degree or Diploma in Electrical & Electronics Engineering, Mechanical Engineering, Mechatronics, or a related technical field
  • Minimum of 3 years of relevant professional experience
  • Familiarity with various test instruments and manufacturing quality tools (e.g., 5Why, Fishbone diagram, FMEA, SPC)
  • A valid CIDB license is highly preferred for site entry purposes
  • Knowledge of automated test software or programming (LabVIEW, Python, PLC, or C++) is a significant plus
  • Ability to coordinate effectively with internal departments and external vendors, suppliers, and customers
Job Responsibility
Job Responsibility
  • On-site Execution & Witnessing: Perform hands-on testing from factory inspections to full Integrated Systems Testing (IST)
  • System Testing: Conduct comprehensive testing on High/Low Voltage switchgear, UPS systems, Power Distribution Units (PDUs), and Backup Generators
  • Defect Management: Identify, document, and track 'punch list' items—including UPS errors and hardware defects—ensuring all issues are fully resolved
  • Quality Assurance: Exercise the authority to reject and quarantine batches of components failing quality standards or unauthorized modifications to testing procedures
  • Reporting: Prepare detailed technical reports, energy efficiency analyses, and final handover documentation for customer acceptance
  • Collaborative Corrective Action: Issue formal Corrective Action Requests (CAR) to sourcing or production teams when defects are traced to assembly or suppliers
Read More
Arrow Right

Manufacturing- Rh Assembly Engineer- Linkou

Context: Has practical knowledge of the application of standard hardware and sof...
Location
Location
Taiwan , Linkou
Salary
Salary:
Not provided
asml.com Logo
ASML
Expiration Date
Until further notice
Flip Icon
Requirements
Requirements
  • Secondary vocational education with substantial experience or Bachelor degree with limited experience
  • Hands-on experience preferably with mechanical and/or electrical parts using precisions tools
Job Responsibility
Job Responsibility
  • Performs all relevant technical activities, based on the standard Assembly procedures, guidelines and handbook
  • Ensures Milestone Progress is met at the end of each shift and drives Milestone Progress across Shifts of and Cabins
  • Is able to lead own cabin team and is able to represent the own cabin team for technical matters throughout the shift
  • Is up to speed with technical matters of own and other cabins in same Milestone
  • Keep up with relevant developments in own field of expertise, acquire relevant (new product / process) information, define knowledge gaps in own discipline / team and ensure the development and/or exchange of knowledge among colleagues
  • Request, receive, check and store materials, tools / equipment and/or ASML products, prepare for distribution and ensure distribution to (internal or external) clients
  • May deal with customers requesting or providing information
  • Is mindful of checking for quality of materials throughout the build process
  • Contribute actively to realization of the introduction and integration of new products and/or processes in logistics / production, taking into account test protocols and applicable operations and guidelines
  • Coordinates and/or executes a variety of manufacturing activities, monitor and/or supervise production activities and if necessary (contribute to) solve technical problems, according to established procedures and guidelines
  • Fulltime
Read More
Arrow Right

Ait Integration Engineer

Location
Location
United Kingdom , Guildford
Salary
Salary:
Not provided
sstl.co.uk Logo
Surrey Satellite Technology Limited
Expiration Date
Until further notice
Flip Icon
Requirements
Requirements
  • HND/HNC in engineering or science discipline or a minimum of four years of demonstrable hands-on experience
  • Requirements of this post are to hold, or have held in the last 5 years, an EU based personal Security clearance and to be a citizen of one of the member states of the European Union or the Schengen association countries
  • Experience working with space flight hardware
  • Experience of workload planning, scheduling, execution, delivery and follow up activities
  • Good, all round Mechanical and preferably also electrical and/or electronics background
  • Working with verification / validation of requirements
  • Knowledge of mechanical and preferably electronic test equipment
  • Execute work and inspection regime to recognised standards
  • Proven, practical, hands-on ability for both flight build and ground and development testing tasks
  • Good team working skills, together with the ability to interface with others at all levels
Job Responsibility
Job Responsibility
  • Planning, execution and delivery of spacecraft, subsystem and unit level mechanical integration activities throughout the AIT and EVT phases
  • Working as part of spacecraft mission teams to efficiently progress the spacecraft through each stage of the Assembly, Integration & Test process and external Environmental test phase
  • Spacecraft mechanical integration & test planning
  • Assist with Spacecraft electrical integration & test planning
  • Assist with Spacecraft harness and test cable definition & manufacture
  • General Cleanroom logistics planning and execution
  • General AIT and EVT support with possible overseas travel
  • Maintain tidiness and safe working practices in the AIT clean room
  • Liaise with mission team and external customers
  • Support training programmes for both internal and customer engineers
Read More
Arrow Right