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This role will master the Production Technology and Maintenance Techniques being responsible for Loss (Breakdown, Waste, Speed), Investigation and Resolution, Development of Maintenance standards, Implementation of basic maintenance processes for the designated product lines, Building maintenance skills for the operators, Execution of maintenance activities in the line (planned/ unplanned when available).
Job Responsibility:
Loss (Breakdown, Waste, Speed) Investigation and Resolution
Development of Maintenance standards
Implementation of basic maintenance processes for the designated product lines
Building maintenance skills for the operators
Execution of maintenance activities in the line (planned/ unplanned when available)
Ensures compliance with BD quality systems, policies, procedures, and best practices, and all local, state, federal and BD safety regulations, policies, and procedures
Regular, punctual attendance is an essential job function
Willing and able to uphold BD Values
Attending Tier 1 and Production Analysis Board (PAB) meetings providing engineering status of line and agree resource deployment and timings to close losses
Resolve repeat loss issues using systematic problem-solving techniques to determine root cause
Support Shift Technicians in Investigation of losses (Breakdowns, Waste, Speed) to ensure countermeasure is effective
Coach Technicians and Operators in quality and effectiveness of problem-solving tools and robustness of countermeasures
Support all CI projects/validations as required to help improve equipment reliability
Engage with Operators and Technicians to effectively use Daily Task Maintenance and Planned and Preventative Maintenance to increase OEE and safety performance
Provide details to improve Maintenance Standards and execution (Frequency, Breakdowns and Repairs) to Reliability Leader based on problem solving outcomes and DTM/PPM activity
Coaching on continuous improvement methodologies & tools
Engage in planning process for Maintenance activities
Lead Maintenance activity for respective line in conjunction with Preventative Maintenance Leader
Maintain critical equipment settings, standards and close loop on changes made
Provide Training and Coaching to Operators and Technicians on DTM/ PPM Maintenance activities and standards
Ensure all preventative maintenance activities are performed effectively, including opportunistic maintenance working with Preventative Maintenance Leader to plan same
Record maintenance details in full on the designated forms/ SAP
Report and action any abnormalities observed during Daily Task Maintenance / Planned Preventative Maintenance to reduce losses
Record spares used during maintenance / unplanned breakdowns in line Maintenance requirements
Responsible for equipment breakdown response and escalation process in an expedient manner
Other duties as required to support the needs of the business
Requirements:
10 years of Technical or Manufacturing experience required
2 years medical device manufacturing experience preferred
3 years people leading experience preferred
5 years’ experience with high-speed automated assembly and packaging equipment required
Some PLC experience preferred but not essential
High School Diploma/GED: Required
Associates Degree: Required
BA/BS Degree - Preferred – Industrial or Mechanical Engineering preferred
Effective Oral/written Communication - Proficient
Ability to work as part of a team / Teambuilding - Advanced
Independent thinking / Self Driven - Proficient
Decision Making Ability - Proficient
Machine Design – Proficient
Troubleshooting / Problem Solving – Advanced
Safety & Ergonomics Expertise – Basic
Project Management - Proficient
Quality Systems Knowledge – Proficient
Logistics & Planning Knowledge – Basic
Computer Skills / Microsoft Office - Proficient
Financial Acumen - Proficient
Nice to have:
2 years medical device manufacturing experience
3 years people leading experience
Some PLC experience
BA/BS Degree – Industrial or Mechanical Engineering