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Mechanical Engineering - Reliability Intern

United States, Somerville · Job Posted May 04, 2026
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Job Description

We’re looking for a R&D Test Engineer who will play a key role in running tests and partner closely with the engineers to perform systemized tests on 3d printers and report your findings. The output of this work will determine future features and settings for our 3d printers. The Hardware Reliability Engineering team ensures that Formlabs products in development are reliable and ready to ship, as well as triaging reliability issues of current products already in the field. We work closely with design teams of all disciplines to find product flaws as fast as possible and then work on redesigns to make more robust systems.

Job Responsibility

  • Develop, execute, and manage system, subsystem, and component level validation test plans to ensure products meet design and reliability requirements
  • Perform hands-on and data-driven root cause analysis to triage field failures and electromechanical systems, utilizing common problem-solving methodologies and a physics of failure approach
  • Design, build, and implement automated testing equipment for subsystem characterization and reliability/environmental testing
  • Collaborate with the design team throughout product development to perform risk assessments, manage continuous testing, and contribute to design reviews

Requirements

  • Well versed with complex electromechanical systems and passionate about understanding what it takes to make them work reliably
  • Experience developing full system test plans and know how to execute them in fast-paced product development timelines
  • Experience with testing a wide range of sensors, actuators, and mechanical components
  • Can prototype and run your own tests, from experimental setup to hardware and software implementation

Nice to have

  • Familiarity with Linux systems and scripting in various languages (Python preferred)
  • Familiarity with HALT and HASS testing

What we offer

  • Flexible Out of Office Plan – take time when you need it
  • Ample on-site parking & pre-tax commuter benefits
  • Catered on-site lunches (3x per week), snacks, beverages, & treats
  • Cohort-based social and professional development experience for interns
  • Many opt-in culture events across our diverse community
  • Unlimited 3D prints

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