Mechanical Engineer - Powertrain Integration Job at Archer Aviation (San Jose)

Powertrain Manufacturing Test Engineer

We are seeking a highly motivated Manufacturing Test Engineer to join our Powert...

Location

United States , Garden Grove

Salary:

120000.00 - 150000.00 USD / Year

Harbinger Motors

Expiration Date

Until further notice

Requirements

Bachelor’s degree in Electrical Engineering, Mechanical Engineering, Mechatronics, or related field
5-10+ years of experience in test engineering, preferably in electric powertrain or automotive manufacturing
Proven experience with specifying, sourcing, and launching automated test equipment in a high-volume environment
Experience with test automation, data acquisition systems, and industrial instrumentation
Knowledge of statistical process control (SPC) and design of experiments (DOE) methodologies
Strong analytical and problem-solving skills
Ability to work in a fast-paced, collaborative environment

Job Responsibility

Define and manage test specifications, parameters, and acceptance criteria to ensure functional and quality compliance
Analyze test data, diagnose failures, and implement root cause analysis and corrective actions
Drive continuous improvement of testing processes through data-driven analysis, process optimization, and feedback loops with manufacturing engineering and quality teams
Train maintenance and production teams on test equipment operation and troubleshooting procedures
Lead the end-to-end sourcing and implementation of a high-volume electric drive unit EOL test rig, including scope definition, RFQ generation, vendor evaluation and selection, and technical/commercial alignment with internal stakeholders
Oversee vendor management through design, build, FAT/SAT, and on-site commissioning, ensuring successful integration and production launch at the manufacturing facility with full adherence to safety, quality, and throughput requirements

What we offer

Comprehensive Health, Dental & Vision (HDV) – 100% employee covered
Early-stage Stock Options
Robust Retirement Savings (401k, HSA, FSA)
Generous Paid Time Off (PTO) & Parental Leave
Annual Vacation Bonus
Wellness & Fertility Benefits
Cell Phone Stipend
Complimentary Meals & Stocked Kitchens

Fulltime

Mechanical Development Engineer, Electric Engine

Archer is an aerospace company building an all-electric vertical takeoff and lan...

Location

United States , San Jose

Salary:

185869.00 - 204455.90 USD / Year

Archer Aviation

Expiration Date

Until further notice

Requirements

Master's degree in Mechanical Engineering, Electrical Engineering, Physics, or closely related field
6 years of experience with gearbox design, analysis, integration, and troubleshooting
1 year of experience with electric powertrain
Experience as a Development Engineer, Test Engineer, Design Engineer or related job title

Job Responsibility

Lead Electric Engine Diagnostics and Analysis
Conduct comprehensive Electric Engine teardowns and root cause investigations using problem-solving methodologies
Serve as the primary technical expert for triaging and resolving critical issues during the design/development cycle
Prioritize mission-critical concerns that impact product safety and performance
Develop Advanced Systems & Procedures
Create detailed Electric Engine teardown protocols and documentation
Complete data analysis, modeling, and optimization using MATLAB
Interpret and generate 3D CAD models and 2D engineering prints compliant with GD&T standards
Develop real-time health monitoring systems
Establish Electric Engine end of-line test specifications that ensure quality and reliability

Mechanical Development Engineer - Mechanical Integration

The Mechanical Development Engineer (MDE) - Mechanical Integration (MI) is respo...

Location

Mexico , San Luis Potosí

Salary:

Not provided

BorgWarner

Expiration Date

Until further notice

Requirements

Minimum of a bachelor’s degree in Mechanical Engineering or related field
Over 5 years of engineering experience in the automotive sector and or a global manufacturing environment with High proficiency in English
Hands-on experience with EV (Electrical Vehicles) and ICE (Internal Combustion Engine) Powertrain systems, including powertrain, transmission, and electric drive module components
Background in powertrain systems, with specific expertise in housing, castings, stampings, bearings, fasteners, seals, plugs, harness, cooling and lubrication with demonstrated experience in development, or integration
Demonstrated success in the design, development, and launch of advanced powertrain systems, with a strong track record of delivering high-performance solutions from concept to production
Teamcenter knowledge
Proficient with Microsoft office products - Outlook, Word, Excel, PowerPoint

Job Responsibility

Design, develop, and release mechanical integration components including housing, castings, stampings, bearings, fasteners, seals, plugs, harnesses, cooling, and lubrication systems to meet defined performance, durability, and cost targets
Select appropriate materials
Create design work orders and provide direction to CAD resources
Perform engineering analysis and calculations
Issue CAE requests and provide technical direction
Create and maintain component and sub-system Design Failure Mode and Effects Analyses (DFMEAs)
Assess structural integrity
Evaluate thermal management performance
Confirm sealing capability
Ensure manufacturability

Fulltime

Staff Technical Program Manager Powertrain Operations

Archer is an aerospace company building an all-electric vertical takeoff and lan...

Location

United States , San Jose

Salary:

248186.00 - 260595.00 USD / Year

Archer Aviation

Expiration Date

Until further notice

Requirements

Master’s degree in Engineering Management, Mechanical Engineering, Electrical Engineering or Aerospace Engineering
5 years of experience in technical program management, operations program leadership, and manufacturing execution within high-tech hardware industries in aerospace, or automotive, or robotics
OR Bachelor’s degree in Engineering Management, Mechanical Engineering, Electrical Engineering or Aerospace Engineering
7 years of experience in technical program management, operations program leadership, and manufacturing execution within high-tech hardware industries in aerospace, or automotive, or robotics
Willingness to travel 10% domestically

Job Responsibility

Lead the planning, coordination, and execution of complex, cross-functional hardware and software programs from concept through production
Oversee program operations across Design Engineering, Manufacturing, Quality, Test, Supply Chain, and Software teams
Establish and manage relationships with internal stakeholders and external suppliers
Define and drive technical and business initiatives critical to program success
Identify, assess, and mitigate program risks
Develop and maintain program schedules, KPIs, and dashboards using tools such as Smartsheet, JIRA, Confluence, and Excel
Implement continuous improvement practices across program management processes
Direct the critical path and resource allocation
Coordinate operational readiness and production ramp-up for new products
Support cross-domain projects in AI, autonomy, robotics, and software-driven hardware integration

Fulltime

Mechanical Systems Engineer - Fuel Systems

Archer is an aerospace company based in San Jose, California building an all-ele...

Location

United States , San Jose

Salary:

Not provided

Archer Aviation

Expiration Date

Until further notice

Requirements

5-15 years of mechanical or systems engineering experience in aerospace or aviation
Bachelor's degree in Mechanical Engineering or Aerospace Engineering
Experience designing or integrating aircraft fuel systems or fluid systems
Proficient in 3D CAD (SolidWorks, NX, CATIA, etc.) for fuel system layout and tube/hose routing
Ability to manage CAD and complex assemblies in PLM systems (Team Center, Windchill, etc.)
Strong understanding of fluid mechanics, pressure drop calculations, and pump performance
Experience selecting and specifying fuel system components (pumps, valves, filters, fittings, hoses)
Familiarity with Mil-Spec fasteners and aerospace fluid system standards (AS, MS, AN fittings)
Fluent in GD&T and creating installation drawings
Knowledge of fuel system safety requirements and fire protection considerations

Job Responsibility

Design and integrate the complete fuel system for a hybrid-electric prototype aircraft
Own the fuel system architecture including tanks, pumps, valves, filters, lines, and associated components
Layout and control the configuration of the fuel system in 3D CAD, ensuring proper routing and integration with airframe
Interface with suppliers to identify, evaluate, and select appropriate COTS components for fuel system applications
Lead trade studies and design analyses focused on weight optimization, system complexity reduction, and reliability
Own the prototype development process
requirements, design, BOM, procurement, assembly, test, and qualification
Complete calculations to verify fuel flow rates, pressure drops, pump performance, and system margins
Collaborate with powertrain, airframe, and structural teams to ensure proper fuel system integration
Develop verification testing strategies and support rigorous qualification testing (flow testing, pressure testing, vibration, etc.)

What we offer

Reasonable accommodations for applicants with physical or mental disabilities, and those with sincerely held religious beliefs
Equal Opportunity employer committed to diversity and inclusivity

Fulltime

Engine Controls Engineer

The Engine Controls Engineer plays an important role in advancing the design and...

Location

United States , Waukesha

Salary:

Not provided

Energy Systems

Expiration Date

Until further notice

Requirements

Bachelor of Science Degree in Mechanical or Electrical Engineering or related discipline
7+ years of relevant work experience
Experience in automotive development and calibration, or a related engineering discipline
Hands-on experience with engine and engine component development
Experience in powertrain calibration software - ATI/CAN or similar
Hands-on experience with ATI Vision as applied to engine control systems
Extensive experience in new IC engine control system design and development
Proficiency in developing internal combustion engines, including understanding of the effects of spark control, adjusting AFR for best performance and emissions, durability, control system components, intake/exhaust system pressure, and emissions testing
Develops, tests, and integrates complex system components and evaluates overall effectiveness, cost (including cost/benefit analysis), reliability (risk analysis), and safety
Designs, develops, executes, and evaluates testing, product specifications, and process validation plans

Job Responsibility

Designs, validates, and brings new engine controls (throttles, mixers, fuel control, ignition systems) to market
Specifies precise new engine design requirements
Develops, tests, and integrates complex engine control components and evaluates overall effectiveness, cost (including cost/benefit analysis), reliability (risk analysis), and safety
Designs, develops, executes, and evaluates testing, product specifications, and process validation plans
Creates and reviews material part specifications and bills of materials
Collaborates with internal manufacturing partners, contract manufacturers, designers, and product specialists to optimize complex and advanced component and system designs for manufacturability
Supporting product development plans (schedule, product cost, meeting design inputs)
Acts as a resource to mentor and teach less experienced engineers
Travel to other Generac facilities as necessary
Other duties as assigned

Fulltime

New

Senior Vehicle Integration Engineer

At Ford, you’ll work on ideas that matter, alongside passionate people who want ...

Location

United States , Long Beach

Salary:

Not provided

Ford Motor Company

Expiration Date

Until further notice

Requirements

Bachelor's degree in Mechanical Engineering, Automotive Engineering or equivalent combination of relevant education and experience
5+ years experience in automotive or related field, EV preferred
Strong engineering fundamentals, and ability to apply broadly to vehicle systems and manufacturing processes
Strong teamwork and collaboration skills with excellent written and verbal communication
Ability to adapt and thrive in a dynamic work environment
CAD proficiency in assembly and part design, FEA, and 2D drawings. Catia and 3D Experience preferred

Job Responsibility

Collaborate with Engineering, Design, and Manufacturing teams to develop innovative engineering solutions that enable integrated vehicle systems, efficient manufacturing processes, and key styling themes
Develop and prototype concepts that improve product cost, mass, efficiency, manufacturability, serviceability, and user experience
Drive cross functional product architecture trades between vehicle subsystems (interiors, closures, chassis, thermal, powertrain, electrical distribution, etc.) to determine product direction
Identify and resolve geometrical incompatibilities between systems through first principles and concept 3D
Collaborate with engineers, designers, technicians, and suppliers to procure and build physical properties

What we offer

Immediate medical, dental, vision and prescription drug coverage
Flexible family care days, paid parental leave, new parent ramp-up programs, subsidized back-up child care and more
Family building benefits including adoption and surrogacy expense reimbursement, fertility treatments, and more
Vehicle discount program for employees and family members and management leases
Tuition assistance
Established and active employee resource groups
Paid time off for individual and team community service
A generous schedule of paid holidays, including the week between Christmas and New Year's Day
Paid time off and the option to purchase additional vacation time

Fulltime

Mechanical Development Engineer - Gearbox

A Mechanical Development Engineer (MDE) for Differential, Gears & Shafts is resp...

Location

Mexico , San Luis Potosí

Salary:

Not provided

BorgWarner

Expiration Date

Until further notice

Requirements

Minimum of a bachelor’s degree in Mechanical Engineering or related field
Over 5 years of engineering experience driving innovation and efficiency in the automotive sector and global manufacturing environments with High proficiency in English
Proven hands-on experience with EV (Electric Vehicles) and ICE (Internal Combustion Engines) powertrain systems, driving innovation across transmission and electric drive modules
Background in powertrain systems, with specific expertise in differential, gears and shafts with demonstrated experience in development, or integration regarded as an asset
Demonstrated success in designing, developing, and launching advanced powertrain systems from concept to production
Gear Design: Involute geometry, tooth contact analysis, load distribution, and efficiency optimization
Shaft Design: Torsional strength, bending fatigue, critical speed analysis, and spline design
Differential Systems: Knowledge of open, limited slip, and electronic differentials
torque biasing and load sharing
Materials Engineering: Metallurgy of steels and alloys, surface hardening, coatings, and tribology

Job Responsibility

Develop differential, gears and shafts components to meet performance, cost, and manufacturability targets
Collaborates with system integration, NVH, and durability teams to optimize driveline performance
Support New Business Opportunity (NBO) initiatives by designing and developing mechanical systems and subsystems, including integrated drive modules (iDMs) and fully assembled eMotors, with a focus on components such as differential, gears and shafts
Support Value Analysis/Value Engineering (VA/VE) initiatives within application projects by identifying opportunities to optimize cost, enhance performance, and improve manufacturability
Demonstrate thorough knowledge of component drawing requirements for differential, gears, and shafts, including dimensional tolerances, application of GD&T, and utilization in stack-up calculations to ensure design integrity and assembly compatibility
Conduct engineering analyses and calculations on components and sub‑systems, and present technical rationale to program teams to support design decisions and ensure compliance with performance requirements
Issue CAE requests and provide technical direction for system and component analyses to support design validation and optimization
Create and maintain component and sub-system Design Failure Mode and Effects Analyses (DFMEAs) and utilize them to define and manage Special Characteristics that ensure product reliability and compliance with program requirements
Create design work orders and provide direction to CAD resources to develop product designs
review, approve, and release engineering drawings to support program requirements

Fulltime

Mechanical Engineer - Powertrain Integration

Archer Aviation

Location:
United States , San Jose

Category:
IT - Software Development

Contract Type:
Not provided

Salary:

Job Description:

Job Responsibility:

Requirements:

Nice to have:

Additional Information:

Job Posted:
March 10, 2026

Looking for more opportunities? Search for other job offers that match your skills and interests.

Similar Jobs for Mechanical Engineer - Powertrain Integration

Powertrain Manufacturing Test Engineer

Mechanical Development Engineer, Electric Engine

Mechanical Development Engineer - Mechanical Integration

Staff Technical Program Manager Powertrain Operations

Mechanical Systems Engineer - Fuel Systems

Engine Controls Engineer

Senior Vehicle Integration Engineer

Mechanical Development Engineer - Gearbox

Mechanical Engineer - Powertrain Integration

Archer Aviation

Location:United States , San Jose

Category:IT - Software Development

Contract Type:Not provided

Salary:

Job Description:

Job Responsibility:

Requirements:

Nice to have:

Additional Information:

Job Posted:March 10, 2026

Looking for more opportunities? Search for other job offers that match your skills and interests.

Similar Jobs for Mechanical Engineer - Powertrain Integration

Powertrain Manufacturing Test Engineer

Mechanical Development Engineer, Electric Engine

Mechanical Development Engineer - Mechanical Integration

Staff Technical Program Manager Powertrain Operations

Mechanical Systems Engineer - Fuel Systems

Engine Controls Engineer

Senior Vehicle Integration Engineer

Mechanical Development Engineer - Gearbox

Location:
United States , San Jose

Category:
IT - Software Development

Contract Type:
Not provided

Job Posted:
March 10, 2026