Mechanical Engineer - Powertrain Integration Job at Archer Aviation (San Jose)

Job Description

Design, manufacturing, and operating an all-electric aircraft that can carry four passengers while producing minimal noise.

Design mechanical integration solutions for powertrain components on prototype aircraft including: generators, turboshaft engines, and energy storage systems (batteries)
Design detailed metallic parts and assemblies to support powertrain mounting, structural interfaces, and system integration
Perform structural analysis and hand calculations to verify component margins, load paths, and interface requirements
Collaborate with structural analysts to ensure designs meet strength, stiffness, and fatigue requirements
Work closely with powertrain engineers and airframe team to ensure proper integration of all systems
Own the prototype development process
requirements, design, BOM, procurement, assembly, test, etc.
Complete handbook calculations to verify system performance and component margins
Interface with suppliers to select COTS solutions where appropriate
Develop verification testing strategies and see your designs through rigorous process intensive testing (DO-160G, etc.)
Create and review technical drawings, plans, and specifications
Support requirements development and documentation

5-15 years of engineering experience
Bachelor's degree in Mechanical Engineering
Exposure to integrating air breathing turbomachinery or propulsion systems (Turbofan, Turboshaft, etc)
Proficient in CAD (Solidworks, NX, etc.)
Ability to manage CAD and complex assemblies in Team Center
Familiarity with Mil-Spec fasteners and aerospace hardware standards
Proficient in FEA using professional tools (NASTRAN, ANSYS, Abaqus, etc.)
Experience designing metallic parts including machined components, sheet metal, and weldments
Fluent in GD&T and creating manufacturing drawings
Experience with high voltage DC systems and electrical/mechanical integration considerations
Hands-on experience in multiple technical fields especially those related to carbon composite and metallic structures
Ability to communicate effectively and clearly
Positive can-do attitude

Bachelor’s degree in Aerospace, Mechanical, or Electrical Engineering (or equivalent)
Knowledge of, and experience within, electric powertrain systems or aerospace systems
Thorough understanding of engineering product development including design phases, manufacturing processes and global supply chain management
Familiarization with Atlassian Jira and Confluence for task management and collaborative documentation
Experience supporting vehicle development from concept/prototype aircraft phase through certification and mass production
Part 23 Certification Experience and/or experience working with ARP4754A

Reasonable accommodations for job applicants with physical or mental disabilities, and those with sincerely held religious beliefs
Equal Opportunity employer committed to diversity and inclusivity in the workplace