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Mechanical Engineer, Packaging Systems

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Location:
United States , San Jose

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Contract Type:
Not provided

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Salary:

175000.00 - 250000.00 USD / Year

Job Description:

We are seeking a Mechanical Engineer focused on Packaging Systems to design, prototype, and validate all physical packaging that interacts with our robot and its ecosystem.

Job Responsibility:

  • Design packaging systems and shipping enclosures for the humanoid robot, accessories, batteries, and tooling using 3D CAD
  • Translate industrial design goals into functional packaging structures that achieve premium aesthetic quality while meeting drop, vibration, compression, and environmental requirements
  • Architect multi-material packaging solutions (paperboard, corrugate, molded fiber, foams, plastics, textiles) optimized for strength, sustainability, and manufacturability
  • Build and iterate physical prototypes to evaluate assembly flow, part fit, ergonomics, and retail unboxing experience
  • Work with a manufacturer to execute packaging tests: drop testing, cyclic loading, clamp testing, shipping simulation, and climate/aging testing
  • Develop fixtures and test jigs for structural performance characterization
  • Generate accurate 2D drawings (GD&T where appropriate) per ASME Y14.5 and packaging annotation standards
  • Create CMF packs, BOMs, dielines, assembly instructions, pack-out sequences, and packaging specification documentation
  • Partner with Industrial Design to execute visual and tactile brand intent
  • Collaborate with manufacturing, reliability, and logistics teams to ensure packaging meets global shipping, handling, and regulatory requirements
  • Support first builds at suppliers and on internal lines
  • own packaging FAIs and continuous improvement

Requirements:

  • 7+ years of experience in mechanical engineering, packaging engineering, or product design engineering
  • Bachelor’s or Master’s in Mechanical Engineering, Packaging Science, Industrial Design Engineering, or similar
  • Expert-level proficiency in 3D CAD (complex part modeling + assemblies)
  • Familiarity with simulation tools (FEA, drop simulation, etc.) and packaging-specific analysis workflows
  • Comfortable working hands-on: building mockups, cutting prototypes, performing mechanical tests

Nice to have:

  • Experience with high-volume packaging manufacturing: molded fiber, injection molding, thermoforming, corrugated converting, die-cutting, foam fabrication
  • Experience with premium consumer electronics packaging or complex electromechanical products
  • Experience working with contract manufacturers (CMs) and packaging vendors in Asia
  • CATIA V6 experience
  • Knowledge of sustainability practices (fiber optimization, recyclability, material LCA)
  • Motion/ergonomics experience related to lifting, handling, and pack-out design

Additional Information:

Job Posted:
January 05, 2026

Employment Type:
Fulltime
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