Mechanical Development Engineer, Electric Engine Job at Archer Aviation (San Jose)

Sr. Development Engineer, Electric Engine

Archer is an aerospace company building an all-electric vertical takeoff and lan...

Location

United States , San Jose

Salary:

144000.00 - 188000.00 USD / Year

Archer Aviation

Expiration Date

Until further notice

Requirements

Master's or PhD Degree in mechanical/electrical engineering, physics, or related field
Minimum of 5 years of hands-on Electric Engine experience
Demonstrated expertise in Electric Engine teardowns, diagnostics, and troubleshooting
Strong multidisciplinary engineering knowledge across mechanical, thermal, fluid, and electrical systems
Proficiency in root cause analysis and problem-solving methodologies (8D, 5 whys, etc.)
Advanced data analysis, modeling, and optimization skills (MATLAB preferred)
Proven ability to organize and lead cross-functional technical initiatives
Excellent presentation and communication skills to influence decision-making
Capacity to translate complex technical concepts for diverse audiences
Availability for domestic travel as needed

Job Responsibility

Lead Electric Engine Diagnostics & Analysis
Conduct comprehensive Electric Engine teardowns and root cause investigations
Serve as the primary technical expert for triaging and resolving critical issues during the design/development cycle
Make decisive judgments to prioritize mission-critical concerns that impact product safety and performance
Create detailed Electric Engine teardown protocols and documentation
Develop real-time health monitoring systems
Establish Electric Engine end-of-line test specifications that ensure quality and reliability
Own field failure analysis and implement corrective actions to prevent recurrence
Develop and execute Electric Engine DFMEA (Design Failure Mode and Effects Analysis) and DVP&R (Design Verification Plan & Report)
Validate Electric Engine requirements throughout development cycles

Fulltime

Development Engineer, Electric Engine

As a Development Engineer on our Electric Engine team, you'll be at the forefron...

Location

United States , San Jose

Salary:

110400.00 - 138000.00 USD / Year

Archer Aviation

Expiration Date

Until further notice

Requirements

Master's or PhD Degree in mechanical/electrical engineering, physics, or related field
Minimum of 5 years of hands-on Electric Engine experience
Demonstrated expertise in Electric Engine teardowns, diagnostics, and troubleshooting
Strong multidisciplinary engineering knowledge across mechanical, thermal, fluid, and electrical systems
Proficiency in root cause analysis and problem-solving methodologies (8D, 5 whys, etc.)
Advanced data analysis, modeling, and optimization skills (MATLAB preferred)
Proven ability to organize and lead cross-functional technical initiatives
Excellent presentation and communication skills to influence decision-making
Capacity to translate complex technical concepts for diverse audiences
Availability for domestic travel as needed

Job Responsibility

Lead Electric Engine Diagnostics & Analysis
Conduct comprehensive Electric Engine teardowns and root cause investigations
Serve as the primary technical expert for triaging and resolving critical issues during the design/development cycle
Make decisive judgments to prioritize mission-critical concerns that impact product safety and performance
Develop Advanced Systems & Procedures
Create detailed Electric Engine teardown protocols and documentation
Develop real-time health monitoring systems
Establish Electric Engine end-of-line test specifications that ensure quality and reliability
Drive Engineering Excellence
Own field failure analysis and implement corrective actions to prevent recurrence

Fulltime

Mechanical Development Engineer - Mechanical Integration

The Mechanical Development Engineer (MDE) - Mechanical Integration (MI) is respo...

Location

Mexico , San Luis Potosí

Salary:

Not provided

BorgWarner

Expiration Date

Until further notice

Requirements

Minimum of a bachelor’s degree in Mechanical Engineering or related field
Over 5 years of engineering experience in the automotive sector and or a global manufacturing environment with High proficiency in English
Hands-on experience with EV (Electrical Vehicles) and ICE (Internal Combustion Engine) Powertrain systems, including powertrain, transmission, and electric drive module components
Background in powertrain systems, with specific expertise in housing, castings, stampings, bearings, fasteners, seals, plugs, harness, cooling and lubrication with demonstrated experience in development, or integration
Demonstrated success in the design, development, and launch of advanced powertrain systems, with a strong track record of delivering high-performance solutions from concept to production
Teamcenter knowledge
Proficient with Microsoft office products - Outlook, Word, Excel, PowerPoint

Job Responsibility

Design, develop, and release mechanical integration components including housing, castings, stampings, bearings, fasteners, seals, plugs, harnesses, cooling, and lubrication systems to meet defined performance, durability, and cost targets
Select appropriate materials
Create design work orders and provide direction to CAD resources
Perform engineering analysis and calculations
Issue CAE requests and provide technical direction
Create and maintain component and sub-system Design Failure Mode and Effects Analyses (DFMEAs)
Assess structural integrity
Evaluate thermal management performance
Confirm sealing capability
Ensure manufacturability

Fulltime

Mechanical Development Engineer – Drivetrain Systems

Location

United States , Auburn Hills

Salary:

115200.00 - 162000.00 USD / Year

BorgWarner

Expiration Date

Until further notice

Requirements

Bachelor's degree in mechanical engineering
Minimum 8 years of mechanical engineering experience
Experience with drivetrain systems and rotating mechanical components
Knowledge of cooling and lubrication system design and integration
Experience with DFMEA, DVP&R, and root cause analysis
Strong technical communication and cross-functional collaboration skills

Job Responsibility

Design and develop drivetrain systems including gearboxes, gears, shafts, differentials, and bearings
Design and integrate cooling and lubrication systems to ensure durability and thermal performance
Collaborates with system integration, NVH, and durability teams to optimize driveline performance
Perform system-level mechanical calculations and design trade studies
Ensure effective integration with electric motors and surrounding hardware
Lead or support DFMEAs and validation activities
Support CAE, NVH, prototype builds, and testing activities
Developing engineering specifications for the product
Reviewing and approving drawings and specifications for the product
Creating prototype build/control plans, reviewing and approving prototype material for builds, and signing off mechanical hardware prototypes for usage in internal and external testing

Fulltime

Mechanical Development Engineer - Gearbox

A Mechanical Development Engineer (MDE) for Differential, Gears & Shafts is resp...

Location

Mexico , San Luis Potosí

Salary:

Not provided

BorgWarner

Expiration Date

Until further notice

Requirements

Minimum of a bachelor’s degree in Mechanical Engineering or related field
Over 5 years of engineering experience driving innovation and efficiency in the automotive sector and global manufacturing environments with High proficiency in English
Proven hands-on experience with EV (Electric Vehicles) and ICE (Internal Combustion Engines) powertrain systems, driving innovation across transmission and electric drive modules
Background in powertrain systems, with specific expertise in differential, gears and shafts with demonstrated experience in development, or integration regarded as an asset
Demonstrated success in designing, developing, and launching advanced powertrain systems from concept to production
Gear Design: Involute geometry, tooth contact analysis, load distribution, and efficiency optimization
Shaft Design: Torsional strength, bending fatigue, critical speed analysis, and spline design
Differential Systems: Knowledge of open, limited slip, and electronic differentials
torque biasing and load sharing
Materials Engineering: Metallurgy of steels and alloys, surface hardening, coatings, and tribology

Job Responsibility

Develop differential, gears and shafts components to meet performance, cost, and manufacturability targets
Collaborates with system integration, NVH, and durability teams to optimize driveline performance
Support New Business Opportunity (NBO) initiatives by designing and developing mechanical systems and subsystems, including integrated drive modules (iDMs) and fully assembled eMotors, with a focus on components such as differential, gears and shafts
Support Value Analysis/Value Engineering (VA/VE) initiatives within application projects by identifying opportunities to optimize cost, enhance performance, and improve manufacturability
Demonstrate thorough knowledge of component drawing requirements for differential, gears, and shafts, including dimensional tolerances, application of GD&T, and utilization in stack-up calculations to ensure design integrity and assembly compatibility
Conduct engineering analyses and calculations on components and sub‑systems, and present technical rationale to program teams to support design decisions and ensure compliance with performance requirements
Issue CAE requests and provide technical direction for system and component analyses to support design validation and optimization
Create and maintain component and sub-system Design Failure Mode and Effects Analyses (DFMEAs) and utilize them to define and manage Special Characteristics that ensure product reliability and compliance with program requirements
Create design work orders and provide direction to CAD resources to develop product designs
review, approve, and release engineering drawings to support program requirements

Fulltime

Engine Development Engineer IV

The Engine Development Engineer IV plays an important role in advancing the desi...

Location

United States , Waukesha

Salary:

Not provided

Energy Systems

Expiration Date

Until further notice

Requirements

Bachelor’s degree in Mechanical Engineering or Electrical Engineering, or related discipline
7 years of relevant work experience
Extensive experience in new IC engine design and development.
Proficiency in developing internal combustion engines, including understanding of the effects of spark control, adjusting AFR for best performance and emissions, durability, control system components, intake/exhaust system pressure, and emissions testing
Develops, tests, and integrates complex components and evaluates overall effectiveness, cost (including cost/benefit analysis), reliability (risk analysis), and safety
Designs, develops, executes, and evaluates testing, product specifications, and process validation plans for a variety of complex products and/or components
Ability to perform detail-oriented work with a high degree of accuracy on multiple projects.
Expert with internal combustion engine performance development and specification.
Strong analytical and problem-solving skills, with a deep understanding of internal combustion engine design, operation, and testing.
Strong written and verbal communication skills with the ability to clearly interpret and present complex simulation results to technical and non-technical audiences.

Job Responsibility

Designs, validates, and brings new engine and generator products to market
Specifies precise new engine design requirements
Develops, tests, and integrates complex engine components and evaluates overall effectiveness, cost (including cost/benefit analysis), reliability (risk analysis), and safety
Designs, develops, executes, and evaluates testing, product specifications, and process validation plans for a variety of new and current complex products and/or components
Creates and reviews material part specifications and bills of materials
Collaborates with internal manufacturing partners, contract manufacturers, designers, and product specialists to optimize complex and advanced engine designs for manufacturability
Supporting product development plans (schedule, product cost, meeting design inputs)
Acts as a resource to mentor and teach less experienced engineers
Travel to other Generac facilities as necessary
Other duties as assigned

Fulltime

Electric Engine Software Engineer

Archer is an aerospace company based in San Jose, California building an all-ele...

Location

United States , San Jose

Salary:

182750.00 - 201325.00 USD / Year

Archer Aviation

Expiration Date

Until further notice

Requirements

Master’s degree in Mechanical Engineering, Biomedical Engineering, Engineering Physics, or a closely related field
1 year of experience with electric motor and inverter bench testing and characterization
1 year of experience with power electronics test equipment operation (dynamometers or power analyzers)
1 year of experience with electric drivetrain performance validation and optimization
1 year of experience with test procedure development and execution
1 year of experience with data acquisition system setup and analysis
Must have knowledge of high voltage electrical safety protocols

Job Responsibility

Conduct fault detection during piloted flight tests
Perform failure analysis on electric propulsion systems
Execute real-time fault monitoring during active flight test operations
Perform root cause analysis on electric motor and inverter failures
Conduct post-flight teardown inspections and failure mode analysis
Generate technical reports documenting fault mechanisms and take corrective actions
Support inverter development through fault testing and validation
Contribute to FMEA/FTA analysis per ARP4761 guidelines

Fulltime

Mechanical Design Engineer, Electric Propulsion

Archer is an aerospace company based in San Jose, California building an all-ele...

Location

United States , San Jose

Salary:

172000.00 - 225000.00 USD / Year

Archer Aviation

Expiration Date

Until further notice

Requirements

Mechanical Engineering or equivalent degree
4+ years of relevant Mechanical Design experience
Demonstrated ability designing a high voltage electronic assembly from a blank sheet to production
Strong mechanical design analytical skill in structural analysis, fluids, thermals, heat transfer, materials, etc.
Strong 3D design experience and skill, preferably with NX
Solid understanding of electrical design fundamentals
Basic Matlab or Python skill
Familiarity with thermal and structural finite element analysis methods and tools (STAR CCM, ANSYS, ICEPACK, COMSOL)
Experience with GD&T, design for reliability, and design for manufacturing
Experience with product life management systems, including BOMs and engineering change orders

Job Responsibility

Lead mechanical design of high power electrical assemblies like DCDC converters, chargers, and motor controllers from a blank sheet to complete design
Collaborate with other mechanical, systems, electrical, safety and manufacturing engineers to optimize your design for overall vehicle performance
Solve electric propulsion design challenges like thermal management, HV electrical isolation, HV interconnects, shock and vibration survival, environmental sealing, electromagnetic interference, etc.
Complete detailed design of components like plastic housings, sheet metal brackets, insulation systems, high voltage connectors, fasteners, structural supports, etc.
Analyze designs to ensure they meet requirements using heat transfer, thermal analysis, design for assembly, structural calculations, and failure mode analysis, etc.
Develop engineering test plans for designs
Create assembly and component drawings and work with suppliers to manufacture your designs
Lead engineering prototype builds and design validation testing

Fulltime

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Mechanical Development Engineer, Electric Engine

Job Description

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