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Archer Aviation Logo Archer Aviation · IT - Software Development

Mechanical Design Engineer, Sustaining

United States, San Jose 120000.00 - 160000.00 USD / Year · Job Posted March 10, 2026
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Job Description

Archer is an aerospace company based in San Jose, California building an all-electric vertical takeoff and landing aircraft with a mission to advance the benefits of sustainable air mobility. We are designing, manufacturing, and operating an all-electric aircraft that can carry four passengers while producing minimal noise.

Job Responsibility

  • Lead mechanical design of high power electrical assemblies like DCDC converters, chargers, and motor controllers from a blank sheet to complete design
  • Collaborate with other mechanical, systems, electrical, safety and manufacturing engineers to optimize your design for overall vehicle performance
  • Solve electric propulsion design challenges like thermal management, HV electrical isolation, HV interconnects, shock and vibration survival, environmental sealing, electromagnetic interference, etc
  • Complete detailed design of components like plastic housings, sheet metal brackets, insulation systems, high voltage connectors, fasteners, structural supports, etc
  • Analyze designs to ensure they meet requirements using heat transfer, thermal analysis, design for assembly, structural calculations, and failure mode analysis, etc
  • Develop engineering test plans for designs
  • Create assembly and component drawings and work with suppliers to manufacture your designs
  • Lead engineering prototype builds and design validation testing

Requirements

  • Mechanical Engineering or equivalent degree
  • 4+ years of relevant Mechanical Design experience
  • Demonstrated ability designing a high voltage electronic assembly from a blank sheet to production
  • Strong mechanical design analytical skill in structural analysis, fluids, thermals, heat transfer, materials, etc.
  • Strong 3D design experience and skill, preferably with NX
  • Solid understanding of electrical design fundamentals
  • Basic Matlab or Python skill
  • Familiarity with thermal and structural finite element analysis methods and tools (STAR CCM, ANSYS, ICEPACK, COMSOL)
  • Experience with GD&T, design for reliability, and design for manufacturing
  • Experience with product life management systems, including BOMs and engineering change orders
  • Experience with high volume manufacturing processes such as injection molding, stamping, soldering, welding, diecast, PCB fabrication, etc.

Nice to have

  • Experience designing components for aerospace or automotive requirements
  • Hands on experience with aviation DO-160G testing and DO-254 development
  • Passion for aviation and eVTOLs
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