Mechanical Design Engineer, Electric Propulsion Job at Archer Aviation (San Jose)

Propulsion Mechanical Design Engineer

Mach Industries is seeking Mechanical Design Engineers to join our revolutionary...

Location

United States , San Luis Obispo

Salary:

100000.00 - 200000.00 USD / Year

Mach Industries

Expiration Date

Until further notice

Requirements

BS in Mechanical, Aerospace, Electrical Engineering or related field
2+ years of mechanical engineering experience in propulsion, powertrain, or mechanical assemblies involving high-speed rotating hardware
Proficient in Siemens NX and familiar with PLM tools like Teamcenter
Working knowledge of ASME Y14.5 for tolerance control and manufacturability
Strong base in structures, materials, and manufacturing processes
Experience with prototyping and testing
comfortable in lab and shop environments
Must be a U.S. Person due to required access to U.S. export-controlled information or facilities

Job Responsibility

Design and Development: Design turbojet engine components and subsystems using Siemens NX, leveraging tools such as CAD, CFD, and FEA. Produce 3D models and 2D drawings optimized for manufacturing and performance
Full Lifecycle Ownership: Participate in concept generation, trade studies, prototyping, testing, and iteration. Engage directly with test teams to validate your hardware
Team Collaboration: Work closely with fabrication, machining, test, and engineering teams to ensure high-quality, on-time delivery of components

What we offer

Offers Equity
healthcare
dental and vision plans
retirement savings
paid time off
funds for continuing education, training, and career growth

Fulltime

Senior Mechanical Design Engineer

SSTL are looking for motivated and dynamic Senior Mechanical Design Engineer to ...

Location

United Kingdom , Guildford

Salary:

Not provided

Surrey Satellite Technology Limited

Expiration Date

Until further notice

Requirements

Eligible to live and work in the UK and gain security clearance up to SC level
A good degree in Mechanical Engineering or equivalent
Relevant experience, preferably in the space industry although this is not essential
Practical experience in the support of mechanical build and testing activities is an advantage
Competent use of leading CAD packages (Solid Works (preferred), Solid Edge or Similar) and familiarity with MRP systems
Specifying/ identifying appropriate materials, surface treatments and finishes for mechanical component design in aerospace applications
Understanding of Finite Element Analysis and ability to perform basic analysis of secondary structure desirable but not essential
Understanding of Spacecraft Systems an advantage
Understanding of production and manufacturing methods
Competent use of Microsoft Office suite including Outlook

Job Responsibility

Design of spacecraft components, assemblies and systems to fulfil customer and project requirements using 3D modelling tools and techniques
Design of Mechanical Ground Support Equipment (MGSE) for the assembly, handling, and test of spacecraft equipment
Design of electronics enclosures through close liaison with the electrical design team to ensure compatibility with Printed Circuit Assemblies (PCAs)
Implementation of design changes using Engineering Change Notes (ECNs)
Close working relationships with mechanical analysts, project managers, system engineers and manufacturing disciplines
Management of mechanical Work Packages and responsibility for estimating own schedule & budgets
Leading and supporting key team and project milestone reviews
Completion of manufacturing drawings to enable component procurement and support of manufacturing activities and inspections
Technical Report writing
Writing detailed assembly procedures and technical build information

Fulltime

Propulsion Engineer (Mechanical)

As a Propulsion Engineer (Mechanical) at Magdrive, you will support the design, ...

Location

United Kingdom , Harwell Campus, Oxfordshire

Salary:

50000.00 - 60000.00 GBP / Year

Magdrive

Expiration Date

Until further notice

Requirements

Degree (BEng/MEng/MSc) in Mechanical Engineering, Aerospace Engineering, or similar discipline
3-5 years of experience developing space or high-performance mechanical hardware
Experience supporting environmental test campaigns
Proficiency in professional 3D CAD (e.g. SolidWorks) and structured engineering workflows

Job Responsibility

Design thruster structural components and support mechanical integration from concept through flight hardware
Ensure coherent, clash‑free integration of mechanical and electrical hardware, including structures, components, and PCBs
Support the transition of designs from R&D prototypes to flight release, ensuring compliance with environmental and mechanical requirements
Support mechanical aspects of environmental and functional test campaigns, including test configurations and fixtures
Incorporate MAIT feedback and NCRs to resolve recurring assembly, test, and integration issues at design source
Support definition and verification of mechanical interfaces to the spacecraft, including mounting, alignment, and load paths

What we offer

25 days annual leave + bank holidays + Birthdays, and long-service awards (up to 30 days)
Private medical insurance
Flexible working hours
Remote working where possible
Financial support for home office setup

Fulltime

Mechanical Design Engineer, Sustaining

Archer is an aerospace company based in San Jose, California building an all-ele...

Location

United States , San Jose

Salary:

120000.00 - 160000.00 USD / Year

Archer Aviation

Expiration Date

Until further notice

Requirements

Mechanical Engineering or equivalent degree
4+ years of relevant Mechanical Design experience
Demonstrated ability designing a high voltage electronic assembly from a blank sheet to production
Strong mechanical design analytical skill in structural analysis, fluids, thermals, heat transfer, materials, etc.
Strong 3D design experience and skill, preferably with NX
Solid understanding of electrical design fundamentals
Basic Matlab or Python skill
Familiarity with thermal and structural finite element analysis methods and tools (STAR CCM, ANSYS, ICEPACK, COMSOL)
Experience with GD&T, design for reliability, and design for manufacturing
Experience with product life management systems, including BOMs and engineering change orders

Job Responsibility

Lead mechanical design of high power electrical assemblies like DCDC converters, chargers, and motor controllers from a blank sheet to complete design
Collaborate with other mechanical, systems, electrical, safety and manufacturing engineers to optimize your design for overall vehicle performance
Solve electric propulsion design challenges like thermal management, HV electrical isolation, HV interconnects, shock and vibration survival, environmental sealing, electromagnetic interference, etc
Complete detailed design of components like plastic housings, sheet metal brackets, insulation systems, high voltage connectors, fasteners, structural supports, etc
Analyze designs to ensure they meet requirements using heat transfer, thermal analysis, design for assembly, structural calculations, and failure mode analysis, etc
Develop engineering test plans for designs
Create assembly and component drawings and work with suppliers to manufacture your designs
Lead engineering prototype builds and design validation testing

Fulltime

Senior Mechanical Design Engineer, Motor

As a Senior Mechanical Design Engineer on our Electric Propulsion Team, you'll b...

Location

United States , San Jose

Salary:

144000.00 - 190000.00 USD / Year

Archer Aviation

Expiration Date

Until further notice

Requirements

Bachelor’s or Master's Degree in Mechanical Engineering, Aerospace Engineering, or related field
Minimum of 7+ years of experience in the mechanical design of electric machines (motors/generators)
Deep understanding of electric motor construction, including lamination stacks, winding techniques, magnet retention, and insulation materials
Proficiency in 3D CAD modeling (NX preferred) and creation of detailed 2D drawings with GD&T
Strong knowledge of materials and manufacturing processes relevant to electric motors (e.g., VPI, potting, shrink fits, laser welding)
Experience with thermal management and structural analysis of rotating machinery
Familiarity with the physics of electric motor operation, including performance determinants and losses
Proven ability to organize and lead cross-functional technical initiatives
Excellent presentation and communication skills to influence decision-making
Capacity to translate complex technical concepts for diverse audiences

Job Responsibility

Lead the detailed mechanical design of stator assemblies, ensuring structural integrity and thermal performance requirements are met
Develop comprehensive insulation systems that meet durability requirements for high voltage aviation applications
Design lightweight, robust rotor assemblies, managing high centrifugal forces and dynamic loads
Create and review CAD models, technical drawings, and specifications
Collaborate with the CAE team to perform Finite Element Analysis (FEA) to verify strength and fatigue requirements are met
Participate in development testing to ensure thermal predictions and durability requirements are met
Lead or participate in triaging and resolving critical issues discovered during the design/development cycle
Collaborate closely with the Electromagnetic team to translate their modeled designs into functioning, manufacturable parts
Partner with the Thermal team to support the development and validation of accurate thermal models
Coordinate with the Electric Propulsion design group to drive the mechanical integration of stator and rotor components into the main engine assembly

Fulltime

Staff Mechanical Design Engineer, NPI

Join BorgWarner Portland (Cascadia Motion brand) as a Lead Mechanical Design Eng...

Location

United States , Wilsonville

Salary:

107600.00 - 147950.00 USD / Year

BorgWarner

Expiration Date

Until further notice

Requirements

Bachelor’s degree in mechanical engineering
Strong engineering foundation with the ability to work with limited information to quickly solve problems and meet project timelines
Proficiency in 3D CAD with 10+ years on the job experience
Proficiency in 2D Drafting with 10+ years on the job experience
General understanding of GD&T per ASME Y14.5
General understanding of design and release of sheet metal, machined, injection mold and cast metal parts
Must travel between Wilsonville and Hood River Oregon locations

Job Responsibility

Own the mechanical design and release of new products from kick-off to production launch
Effectively organize and plan to meet project milestones, while demonstrating exceptional effort when swift action is required. When challenges arise, communicate clear recovery strategies to ensure a successful path forward
Blank-sheet mechanical design of electric vehicle propulsion systems (electric motors, power electronics (inverters) and transmissions)
Create expert level 3D CAD models using SolidWorks
Create 2D drafting sheets in SolidWorks applying GD&T to ensure design intent
Conduct peer-level and executive-level design reviews
Create and control bills of materials during the design phase to ensure the successful launch of your project

What we offer

Autonomy in performance-based culture, collaborating with a high calibre team with growth
Day 1 Medical Coverage with potential of no monthly premium
Dental, Vision, Life, AD&D, and Disability Coverage
Tuition Reimbursement Program after 18 months
Retirement Savings Plan (401k) with a matching program
Company paid holidays and vacation starting Day 1
Employee Incentive Plan (EIP) annualized target bonus opportunity

Fulltime

Sr. Mechanical Engineer (Component/Assembly Design Ownership)

X-Bow Systems is a cutting-edge aerospace technology company focused on revoluti...

Location

United States , Luling

Salary:

Not provided

X-Bow Systems

Expiration Date

Until further notice

Requirements

Design/Analysis/Manufacture and Test of components/assemblies essential to energetic materials and/or chemical processing facilities
Demonstrated experience with common manufacturing and fabrication techniques
Experience scoping pumps, mixers, heat exchangers, ovens, precision flow meters, etc.
Demonstrated experience collaborating with Data/Automation/Controls engineers
5+ years' experience with Solidworks CAD and PDM or equivalent
Experience working in multidisciplinary teams of ~5 engineers
Analysis skills from notebook level to advanced simulation capturing stress, fluid flow, thermal and/or electrical power
Demonstrated electro/mechanical hands-on assembly and trouble-shooting aptitude
Bachelors degree or higher in Mechanical Engineering or equivalent
Must be able to obtain and maintain a Secret clearance

Job Responsibility

Supporting the design, analysis, component specification, integration and commissioning of facilities required for 21st century energetic material and Solid Rocket Motor manufacturing
Joining a multi-disciplinary team responsible for all aspects of requirement verifications, upgrade and anomaly resolution, design, analysis, test, and deployment of hardware and control sub-systems related to a disruptive new method for propellant production
Identifying blockers, guiding processes to address anomalies and performance shortfalls, verifying requirements are satisfied and delivering on the agreed upon master schedule while adhering to environmental and safety best practices

Fulltime

Senior Hardware Engineer- Propulsion Controller

To achieve our vision of a world with Zero Crashes, Zero Emissions and Zero Cong...

Location

United States , Milford

Salary:

Not provided

General Motors

Expiration Date

Until further notice

Requirements

Bachelors degree (or higher) in Electrical, Computer Engineering or equivalent
5+ years of experience in electronic hardware design, with a strong focus on propulsion controller hardware design and automotive hardware electronics design
Experience in designing propulsion controller hardware and components, such as SoCs, MCUs, Ethernet Switches, PHY, CAN, power supply design, etc
Strong proficiency in circuit design, schematic creation, PCB layout, signal integrity and power integrity, and power management
Experience in design & analysis tools like: Mentor Graphics (schematic & layout), Ansys (signal integrity), Simplis (power integrity), Altair (EMC), Mathcad, PSpice & Saber
Proven ability of successfully launching build-to-print hardware into production
In-depth knowledge of requirements engineering process (FMEA, Preliminary Hazard Analyses)
In-depth knowledge of verification and validation processes
In-depth knowledge of embedded software development, testing and associated tools
Understanding of hardware design and failure mode

Job Responsibility

Design of propulsion controller electrical hardware: from schematic capture, worst case analysis, PCB layout, bring-up, debug, signal integrity and power integrity (SI/PI), design verification test (environmental and EMC), to manufacturing support and production launch
Design and development of the propulsion controller hardware (from concept design to launch) while meeting cost, timing, quality, and safety targets
Collaborate with cross-functional teams, such as software, mechanical, and manufacturing, to ensure seamless integration of the electrical design of the propulsion controller hardware
Work closely with contract manufacturing partners to ensure successful product build, from prototype through to mass production, while maintaining quality, cost, and timing targets
Electrical schematic design and PCB layout
Support new IC design/development strategic to new propulsion controller designs and architectures
Perform/support detailed hardware analysis – worst case analysis, thermal analysis, signal integrity, power integrity, etc
Execute bring-up of hardware design from power supplies, SoCs, MCUs, network devices, solenoid/valve control, instrumentation, etc
Lead design for manufacturing (DFM), design for assembly (DFA), and design for testing (DFT)
Drive the validation and testing of hardware components and systems, ensuring high levels of reliability and performance

What we offer

This job may be eligible for relocation benefits

Fulltime

Select Country

Mechanical Design Engineer, Electric Propulsion

Job Description

Job Responsibility

Requirements

Nice to have

Looking for more opportunities?