Mechanical Calibration Engineer Job at Morson Talent (Bolton)

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Engineer, Mechanical

The Mechanical Engineer is responsible for end-to-end hardware ownership of comp...

Location

United States , Austin

Salary:

Not provided

Hyliion

Expiration Date

Until further notice

Requirements

Bachelor's degree in Mechanical Engineering, Aerospace Engineering, or Electrical Engineering
Master's preferred
0–5 years of engineering experience with a track record of designing and troubleshooting complex systems
Background in automotive, aerospace, or medical device engineering is a strong plus
Expert-level NX 3D CAD proficiency, including 2D print generation with full GD&T per ASME Y14.5
Experience in fluid and thermal systems design and optimization
Structural and thermal FEA experience (ANSYS or equivalent)
Comfort in lab environments: installing, calibrating, and reading instrumentation for pressure, temperature, flow, strain, and acceleration
Exposure to electrical systems (motors, inverters, batteries) is a bonus
Self-starter who identifies what to test next and makes it happen

Job Responsibility

Own hardware components and sub-systems end-to-end—from concept through durability, manufacturability, serviceability, cost, weight, and validation—taking designs from CAD to hardware running on a test stand
Design components and sub-systems that must survive extreme thermal environments, perform across a wide range of fuels (20+), and push the boundaries of metal additive manufacturing
Create 3D models in NX and generate 2D prints with full GD&T per ASME Y14.5
Perform design checking and print review to ensure tolerances, processes, and material specifications align with Hyliion's GD&T standards (ASME Y14.5)
Conduct fluid and thermal systems design and optimization
Perform structural and thermal FEA (ANSYS or equivalent)
Install, calibrate, and read instrumentation for pressure, temperature, flow, strain, and acceleration in lab environments
Execute prototype build, test, and validation cycles early and often to identify and resolve issues in the lab rather than the field
Collaborate cross-functionally with design, electrical, software, and performance teams throughout the development process
Lead and participate in technical reviews—presenting findings, driving trade-off discussions, and owning engineering decisions

What we offer

Medical Plans, with PPO or HDHP options
Dental Plans, with buy-up option
Vision Plan
Life Insurance and Accidental Death & Dismemberment Plans, with buy-up options
Short Term Disability, paid for by the company
Long Term Disability, paid for by the company
Flexible Spending Accounts (FSA)
Health Savings Account (HSA)
401k/Roth 401k
Voluntary Accident Plans

Fulltime

Calibration Engineer

Welcome to the new era of ELECTRIFICATION! Our vision is a world with ZERO C...

Location

United States , Milford

Salary:

Not provided

General Motors

Expiration Date

Until further notice

Requirements

Bachelor’s degree in Electrical Engineering, Mechanical Engineering, Computer Engineering, Computer Science or related field
2+ years of experience in automotive controls, diagnostics, or calibration
EV / high‑voltage battery experience strongly preferred
Proven expertise with embedded controls and diagnostics for powertrain or EV systems (battery, inverter, charging, or related safety‑critical domains)
Hands‑on experience with calibration and data tools (e.g., ETAS INCA, MDA, Vehicle Spy, MATLAB/Simulink, or similar) and calibration change‑management workflows/tools
Experience reading and debugging source code in C/C++/Python languages
Familiarity with automotive communication protocols (CAN, LIN, FlexRay, Ethernet, SPI)
Demonstrated ability to analyze complex data, define calibration strategies, and deliver robust solutions

Job Responsibility

Diagnose and correct platform (hardware, HIL/SIL), system, and controls deficiencies
Support resolution of platform, plant, lab, and customer issues
Use analytical, scripting, and automation tools to develop and verify calibrations
Develop, maintain, and follow calibration procedures and execution guides
Participate in agile development teams and support algorithm development
Deliver calibrations to the appropriate repository according to program milestones
Identify software or controls deficiencies and submit issues through PRTS (Problem Tracking Resolution System) as appropriate
Validate diagnostic performance and robustness across SIL, HIL/ChIL, battery lab, and physical hardware environments to minimize false alarms while protecting safety and hardware
Manage calibration content through GM’s calibration tools and workflows (change management, reviews, and release processes) to ensure traceable, high‑quality software deliveries
Generate requests for software and/or controls changes

Fulltime

Calibration Engineer, Transmission Diagnostic & ETRS

A Diagnostic and ETRS Calibration Engineer plans and executes testing activities...

Location

United States , Milford

Salary:

Not provided

General Motors

Expiration Date

Until further notice

Requirements

Bachelor of Science in Mechanical Engineering, Electrical Engineering, Computer Engineering, Computer Science, or a related technical field
2+ years of automotive engineering experience
2+ years of hands-on experience in calibration, diagnostics, or transmission/powertrain development or similar
Working knowledge of vehicle systems, embedded controls, or diagnostics
Exposure to OBDII regulations (CARB familiarity is a plus)
Experience with calibration and data tools (e.g., INCA, CANalyzer, vSpy, or similar)
Strong problem-solving and analytical skills
Ability to work effectively in a team environment with shifting priorities
Strong communication skills (written and verbal)
Valid driver’s license and willingness to support vehicle testing activities

Job Responsibility

Develop calibrations of transmission diagnostic and ETRS features to meet performance, compliance, and customer expectations
Plan and Execute test activities using simulation, bench testing, HIL, dynamometer, and in-vehicle methods
Analyze test data, document results in engineering reports, and help investigate test non-conformities and issue root causes
Help develop and maintain test plans, calibration procedures, and calibration guides to support robust feature development and validation
Work with algorithm, controls, and system safety engineers to support new function development, issue resolution, and test procedure improvements
Support vehicle development, durability, warranty, and problem-resolution activities for assigned ETRS and transmission programs
Participate in peer reviews, technical reviews, and program milestone discussions while communicating status and key findings to stakeholders
Contribute to tool, process, or data-handling improvements that reduce manual effort and improve test efficiency

Fulltime

Virtual Calibration Engineer for Vehicle Propulsion systems - ICE & Hybrid

This role will work hybrid model (3x onsite in Sao Caetano do Sul Office or Inda...

Location

Brazil , São Caetano do Sul; Indaiatuba

Salary:

Not provided

General Motors

Expiration Date

Until further notice

Requirements

Degree in Mechanical, Automotive, Mechatronics, Controls, or related engineering
Engine/Hybrid propulsion systems knowledge
Active CREA
GT Power
MatLab
Office Package
English Fluent

Job Responsibility

Develop and maintain engine/propulsion simulation models
Support early and mid-stage calibration deliverables
Work on calibration areas such as VE, torque model, spark, cam phaser, air estimation, and thermal models
Use DOE, ANN, and optimization workflows for analysis and model-based calibration

Fulltime

Ford Racing Motorsports Powertrain Calibration Engineer

At Ford, you’ll work on ideas that matter, alongside passionate people who want ...

Location

United States , Allen Park

Salary:

65100.00 USD / Year

Ford Motor Company

Expiration Date

Until further notice

Requirements

Bachelor’s degree in Mechanical Engineering, Electrical Engineering, Physics, or an equivalent technical degree
Minimum of 2+ years of experience with simulation and coding in MATLAB & Simulink, development, testing, and validation of control system algorithms and calibrations
Must hold or be eligible for a passport. International and Domestic travel will be required.

Job Responsibility

Gasoline engine calibration and controls development for both professional and customer racing vehicles
Dynamometer & track-based hardware selection support and engine mapping with multiple engine control systems such as production Ford, Bosch Motorsports, MoTeC, New Eagle, etc.
Develop simulation environments for HiL (Hardware in the loop), SiL (Software in the loop) and DiL (Driver in the loop) testing
Support track testing as required
Perform modifications of production control strategies as required to meet vehicle attributes
Innovation of new technologies allowable within the boundaries imposed by appropriate race sanctioning bodies
Support various programs such as LMDh, GT3, GT4, and Off-Road.

What we offer

Immediate medical, dental, vision and prescription drug coverage
Flexible family care days, paid parental leave, new parent ramp-up programs, subsidized back-up child care and more
Family building benefits including adoption and surrogacy expense reimbursement, fertility treatments, and more
Vehicle discount program for employees and family members and management leases
Tuition assistance
Established and active employee resource groups
Paid time off for individual and team community service
A generous schedule of paid holidays, including the week between Christmas and New Year’s Day
Paid time off and the option to purchase additional vacation time.

Fulltime

Mechanical Engineer

We're partnering with an engineering organisation developing advanced regulated ...

Location

United Kingdom , Northwest

Salary:

40000.00 GBP / Year

Zenovo

Expiration Date

Until further notice

Requirements

Degree in Mechanical Engineering or a related discipline
3+ years' experience in mechanical engineering or product development
Experience working in a laboratory or regulated engineering environment
Exposure to product testing, validation, or engineering change processes
Experience with CAD, Creo, or other transferable Mechanical skills e.g. SolidWorks
Ability to work with suppliers and cross-functional engineering teams

Job Responsibility

Support mechanical design and development for new product introduction (NPI) projects
Work with suppliers to support ongoing product quality and manufacturability
Plan and conduct product testing and validation against agreed procedures and timelines
Analyse and report test results to engineering teams
Maintain and support test equipment calibration and laboratory systems
Ensure testing activities comply with internal quality and safety procedures (IEC 62304 / IEC 60601)
Work closely with mechanical, electronic, quality, and regulatory teams
Coordinate design and validation work with international engineering teams
Support development of future product technologies and engineering roadmaps

Fulltime

Senior Product Engineer Mechanical

Position Summary Lead an engineering team in the product development process of...

Location

China , Beijing

Salary:

Not provided

BorgWarner

Expiration Date

Until further notice

Requirements

Excellent communication skills
Clear mind with patience
Frequency oral English
With engineering management sense
Experience and/or training in root cause analysis
3+ years working experience on AWD (transfer case is preferred), transmission or automotive driveline components design. (Coming from Magna, GKN, ZF, is preferred)
Master of UG, AutoCad. Experience for Catia and TeamCenter is preferred
NVH background is preferred
Quality tool skills are preferred
Experience and/or training in the development and maintenance of DFMEAs

Job Responsibility

Lead an engineering team in the product development process of transfer case (or related product ) mechanical hardware for customer 4WD applications
Analyzing the customer requirements ensuring the product meets performance, packaging and serviceability requirements, and in the resolution of open issues
Developing proposals for the mechanical hardware & supporting the estimation process for new business opportunities
Performing mechanical hardware system level design
Providing direction for or issuing CAE/NVH requests, as needed, for analysis of assemblies and components
Leading a team in the creation and maintenance of mechanical hardware assembly/system level DFMEAs
The development and monitoring of ADVP&R's
Issuing lab work orders providing direction for builds, tests, component modifications, and inspection
Conducting & leading meetings including design kick-off, open issues, design release, prototype build, root cause and others as necessary
Developing engineering specifications for the product

Fulltime

Mechanical Engineer

We’re partnering with an engineering organisation developing advanced regulated ...

Location

United Kingdom

Salary:

40000.00 GBP / Year

Zenovo

Expiration Date

Until further notice

Requirements

Degree in Mechanical Engineering or a related discipline
3+ years’ experience in mechanical engineering or product development
Experience working in a laboratory or regulated engineering environment
Exposure to product testing, validation, or engineering change processes
Experience with CAD, Creo, or other transferable Mechanical skills e.g. SolidWorks
Ability to work with suppliers and cross-functional engineering teams

Job Responsibility

Support mechanical design and development for new product introduction (NPI) projects
Work with suppliers to support ongoing product quality and manufacturability
Plan and conduct product testing and validation against agreed procedures and timelines
Analyse and report test results to engineering teams
Maintain and support test equipment calibration and laboratory systems
Ensure testing activities comply with internal quality and safety procedures (IEC 62304 / IEC 60601)
Work closely with mechanical, electronic, quality, and regulatory teams
Coordinate design and validation work with international engineering teams
Support development of future product technologies and engineering roadmaps

Fulltime

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Mechanical Calibration Engineer

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