CrawlJobs Logo

Materials and Process Innovation Engineer

1x.tech Logo

1X Technologies

Location Icon

Location:
United States , Palo Alto

Category Icon

Job Type Icon

Contract Type:
Not provided

Salary Icon

Salary:

142600.00 - 243100.00 USD / Year

Job Description:

We are seeking a Materials and Process Engineer with a passion for transforming advanced materials into stable and scalable manufacturing processes. This role is ideal for an engineer who enjoys building the bridge from early research to full scale production, using a deep understanding of soft materials, precision processing, and modern fabrication techniques. You will mature polymer systems, elastomers, textiles, composites, coatings, and multilayer structures into reliable production ready materials. You will collaborate closely with chemists, materials scientists, modeling engineers, mechanical designers, industrial designers, and supply chain teams to ensure that every material innovation can be manufactured at scale for safe and capable humanoid robots.

Job Responsibility:

  • Develop, optimize, and scale processes involving polymer mixing, casting, coating, laminating, molding, fiber processing, calendaring, embossing, and thermoforming for soft and flexible material systems
  • Implement advanced fabrication methods including 3D printing of elastomers and composite structures, photolithography for patterned sensing layers, and precision coating or printing of functional materials
  • Conduct pilot scale trials to evaluate consistency, throughput, surface quality, dimensional accuracy, and long term stability of new processes
  • Characterize material behavior and process sensitivity through mechanical testing, thermal analysis, chemical analysis, adhesion testing, and durability evaluations
  • Work closely with polymer chemists and materials scientists to connect processing parameters to microstructure, mechanical response, tactile characteristics, and long term performance
  • Partner with mechanical design teams to ensure processing routes align with product architectures, tolerances, joining strategies, and assembly requirements
  • Identify equipment, tooling, and production methods that enable high volume manufacturing, including roll to roll processes, precision coating lines, calendaring mills, embossing dies, and specialized curing systems including UV and controlled atmosphere processing
  • Create detailed documentation of processing methods, material specifications, test data, and validation protocols to support manufacturing readiness and knowledge transfer
  • Stay current on emerging fabrication technologies such as advanced additive manufacturing, micro patterning, soft material printing, and continuous processing methods

Requirements:

  • MSc or PhD Degree in materials engineering, mechanical engineering, chemical engineering, or a related field
  • 2+ years in industry or postdoc roles directly related to polymer processing or device fabrication
  • Experience with processing of polymers, elastomers, composites, textiles, or multilayer material systems
  • Hands-on experience with fabrication techniques such as calendaring, embossing, casting, coating, lamination, fiber processing, or thermoforming
  • Familiarity with advanced methods such as 3D printing of soft materials, photolithography, or precision patterning of functional layers
  • Strong understanding of material characterization and process validation
  • Ability to translate lab formulations or early prototypes into stable and repeatable manufacturing processes
  • Comfort working across disciplines and collaborating with chemists, engineers, designers, and manufacturing teams
  • First principles thinker with strong analytical and problem solving skills
  • Excellent communication and documentation skills suited to a fast moving, cross functional environment

Additional Information:

Job Posted:
January 03, 2026

Employment Type:
Fulltime
Work Type:
On-site work
Job Link Share:

Looking for more opportunities? Search for other job offers that match your skills and interests.

Briefcase Icon

Similar Jobs for Materials and Process Innovation Engineer

Senior Material Engineer

We are seeking a highly skilled and motivated Testing Material Engineer to join ...
Location
Location
Saudi Arabia , Dammam
Salary
Salary:
Not provided
fugro.com Logo
Fugro
Expiration Date
Until further notice
Flip Icon
Requirements
Requirements
  • Bachelor's degree in Material Science, Engineering, or a related field
  • Minimum of 3 years of experience in material testing and analysis
  • Strong understanding of material properties and their impact on product performance
  • Experience with material characterization techniques such as SEM, TEM, and XRD
  • Knowledge of statistical analysis methods for data interpretation.
  • Excellent communication skills, with the ability to convey technical information to non-technical audiences
Job Responsibility
Job Responsibility
  • Conduct tests on different materials to evaluate their performance, durability, and safety
  • Design and implement laboratory procedures for material testing
  • Interpret and analyze test results to provide feedback to product developers and design engineers
  • Develop and implement test methods and standards based on project requirements
  • Assist in material selection processes for different industries and applications
  • Maintain detailed documentation of all material testing processes and results
  • Collaborate with other engineers and scientists to develop new materials with desired properties
  • Ensure compliance with industry standards and regulations in all material testing procedures
  • Provide recommendations for material improvements and innovations
  • Inspect material failures and advise on corrective actions
What we offer
What we offer
  • Positive work environment
  • Projects that will satisfy the most curious minds
  • Great opportunities to stretch and develop yourself
  • Freedom to grow faster
  • Fulltime
Read More
Arrow Right

Extrusion Process Engineer

Join our Global Home Storage Engineering team as the go-to expert in resin proce...
Location
Location
United States , Bay City
Salary
Salary:
Not provided
scjohnson.com Logo
SC Johnson
Expiration Date
Until further notice
Flip Icon
Requirements
Requirements
  • Bachelor of Science Mechanical / Chemical / Plastics / Materials Engineering with 5+ years of experience leading all aspects of resin handling and processing design
  • experience in plant factory environment, with capital project leadership
  • Qualified candidates must be legally authorized to work in the US
Job Responsibility
Job Responsibility
  • Act as SME leading development and maintenance of global resin equipment technical standards
  • Own key Home Storage document template standards within SCJ’s Engineering Work Process for resin handling and web making systems
  • Create and maintain preferred vendor list for all major resin equipment components
  • Conduct technical audits of resin systems within SCJ Home Storage plants
  • Routinely lead technical teams through design phases of major projects, and support key maintenance/rebuilds as appropriate
  • Provide technical judgments that help guide business and / or operational decisions
  • Drives creative thinking and solutions in face of challenging business / project requirements
  • Work with plant engineering to navigate and solve critical technical problems (incl. complex safety system design), thereby enabling equipment design / efficiency improvement
  • Lead HAZOP & DFMEA analysis efforts for new systems and installations
  • Work with R&D and other technical partners on new scale-up process developments
What we offer
What we offer
  • Relocation eligibility
  • Remote work is available once per week for eligible employees
  • Total compensation packages at or above industry levels
  • May include bonuses, long-term incentives, matching 401(k) contributions and profit sharing based on company profitability, job level and years of service
  • Subsidized health care plans
  • Maternity/paternity/adoption leave
  • Flexible work arrangements
  • Vacation purchase options
  • Recreation and fitness centers
  • Childcare
  • Fulltime
Read More
Arrow Right

Process Engineer

Join OMNIC, a trailblazer in logistics and retail solutions, as a Process Engine...
Location
Location
Georgia , Rustavi
Salary
Salary:
Not provided
omnic.net Logo
OMNIC
Expiration Date
Until further notice
Flip Icon
Requirements
Requirements
  • 3-7 years of experience in process engineering, specifically in metalworking technology
  • Upper Intermediate (B2) proficiency in Russian
  • Solid knowledge of SolidWorks and proficiency in MS Office (Excel included)
  • Deep understanding of laser equipment operating principles and laser cutting programs
  • Familiarity with welding and painting processes, as well as assembly processes
  • Experience in developing SOPs and line balancing
  • Knowledge of lean production methodologies and implementation of 5S
  • Strong analytical skills to identify and resolve issues in production processes
  • A proactive mindset focused on continuous improvement and innovation
Job Responsibility
Job Responsibility
  • Development and support of technological processes for laser cutting and bending of sheet metal
  • Oversee and enhance welding and painting processes
  • Monitor and control material consumption rates
  • Optimize cycle times for maximum efficiency
  • Analyze causes of scrap and implement corrective measures
  • Develop technical specifications for equipment modifications and manufacturing of fixtures
  • Support product manufacturing through detailed specifications and training of the production team
  • Continuous improvement of processes by implementing 5S and lean manufacturing principles
  • Collaboration in creating a safe workplace through innovative technology development
What we offer
What we offer
  • Competitive salary with performance-based bonuses
  • Professional growth and career advancement opportunities
  • A collaborative and innovative work environment
  • Engagement in meaningful projects that promote sustainability and innovation
  • The chance to work with cutting-edge technology and contribute to industry-leading solutions
  • Fulltime
Read More
Arrow Right

IT Process Engineer

As an IT Process Engineer, you will analyze, design, and optimize IT processes, ...
Location
Location
United States , Englewood
Salary
Salary:
47.52 - 70.68 USD / Hour
americannursingcare.com Logo
American Nursing Care
Expiration Date
Until further notice
Flip Icon
Requirements
Requirements
  • Bachelors in Business Administration, Management Information Systems, Engineering, Healthcare or related field or Minimum 5-7 Years of Experience
  • Google Product Suite Experience
  • Proven experience in business process analysis, process improvement, and project management, preferably in a corporate or consulting environment
Job Responsibility
Job Responsibility
  • Analyze, design, and optimize IT processes, driving efficiency, reducing waste, and improving the quality and speed of IT service delivery
  • Map current workflows, identify bottlenecks, develop and implement new process models, document procedures, and monitor performance, collaborating with IT teams and stakeholders
  • Lead the design, development, and implementation of advanced processes, systems, and technologies to improve efficiency, quality, and safety
  • Conduct detailed process analysis, including process modeling, simulation, and optimization, to identify opportunities for improvement and innovation
  • Collaborate with R&D teams to translate new product designs and concepts into scalable processes, ensuring reliability and cost-effectiveness
  • Design quality assurance procedures for process validation, qualification, and optimization, adhering to regulatory requirements and industry standards
  • Lead cross-functional teams to execute process improvement projects, from conception to implementation, ensuring alignment with business objectives and project milestones
  • Identify and evaluate emerging technologies, materials, and methodologies to enhance process capabilities, reduce cycle times, and improve product performance
What we offer
What we offer
  • Medical, prescription drug, dental, vision plans, life insurance, paid time off, tuition reimbursement, retirement plan benefit(s) including, but not limited to, 401(k), 403(b), and other defined benefits offerings
  • Fulltime
Read More
Arrow Right

Nuclear Materials Trainee

This role gives you the chance to work directly in operational nuclear facilitie...
Location
Location
United Kingdom , Aldermaston near Reading
Salary
Salary:
23500.00 GBP / Year
awe.co.uk Logo
AWE
Expiration Date
Until further notice
Flip Icon
Requirements
Requirements
  • Nuclear Science
  • Nuclear Engineering
  • Chemical Engineering
  • Materials Science
  • Systems Engineering
  • Chemistry
  • Growth mindset
  • Curiosity
  • Innovation
  • Resilience
Job Responsibility
Job Responsibility
  • Work directly in operational nuclear facilities
  • Understand how everything runs and getting hands-on with operations
  • Be part of the core team who oversee nuclear materials and other special components
  • Help to set our policies and training
  • Make sure everything is accounted for and handled safely
  • Run audits on our sites
  • Support our reporting to the DNO
  • Provide skilled personnel to oversee material moves and processing
  • Maintain the Fissile Material Control System
  • Gain first-hand experience of this process and play a key role in supporting it
What we offer
What we offer
  • Every other Friday off work
  • 270 hours of annual leave
  • Fulltime
Read More
Arrow Right

Principal Development Engineer

Ready to join a team of visionaries who is dedicated to solving one of humankind...
Location
Location
Switzerland , Opfikon, Zurich
Salary
Salary:
Not provided
climeworks.com Logo
Climeworks
Expiration Date
Until further notice
Flip Icon
Requirements
Requirements
  • Advanced degree (PhD or Master’s) in Mechanical Engineering, Chemical Engineering, Process Engineering, or a related field
  • 10+ years of experience in developing complex industrial equipment, ideally involving steam, vacuum, and thermal systems
  • Proven history of leading innovation in hardware development, from lab-scale prototypes to industrial-scale systems
  • Deeply knowledgeable in design-for-manufacture, industrialisation, and scaling of hardware systems
  • Proficient in CAD tools (preferably SolidWorks)
  • Experience with sorbents, adsorption/desorption processes, or thermal separation technologies
  • Trusted technical leader who inspires teams and drives alignment across disciplines
  • Communicates effectively with diverse stakeholders
  • Brings an entrepreneurial mindset
Job Responsibility
Job Responsibility
  • Lead the development of next-generation CO₂ collector system architectures, integrating sorbent and process requirements into scalable, manufacturable solutions
  • Drive the prototyping and testing of novel collector concepts and subsystems, overseeing the full lifecycle from ideation to final validation
  • Design and lead complex experimental campaigns to de-risk technologies and accelerate development timelines
  • Act as a key interface between sorbent science, process engineering, mechanical design, and industrialisation
  • Ensure seamless integration of material and process properties into mechanical systems
  • Champion cross-functional collaboration to scale technologies from lab to industrial deployment
  • Monitor industry trends and emerging technologies, identifying opportunities for differentiation
  • Actively contribute to Climeworks’ intellectual property portfolio and help shape our innovation strategy
  • Mentor senior and junior engineers, fostering a culture of technical excellence, creativity, and continuous learning
  • Set engineering standards and ensure best practices in design, prototyping, and documentation
What we offer
What we offer
  • 25 paid vacation days every year, plus public holidays
  • Hybrid work setup and up to 4 weeks of remote work annually within any EU country
  • Fair base pay paired with an equity package
  • Inclusive parental leave
  • Dedicated budget to invest in your professional growth
  • Referral Rewards
Read More
Arrow Right

Business Integration Engineer

We’re looking for an experienced Manufacturing or Industrial Engineer who thrive...
Location
Location
United States , Justin
Salary
Salary:
Not provided
victaulic.com Logo
Victaulic
Expiration Date
Until further notice
Flip Icon
Requirements
Requirements
  • BS Degree in Mechanical/Industrial Engineering or other equivalent Engineering degree
  • Communicate effectively using electronic media and in written and verbal forms
  • English is a required
  • Ability to maintain records and prepare reports and correspondence related to the work
  • Ability to work independently, self-motivated, with minimal supervision
  • Acute attention to detail
  • Ability to work in a team environment
  • Motivated to stay abreast of the latest technology in the Facilities and Manufacturing fields
  • Willingness to accept assignments of all types which may include frequent travel and relocation
  • In-depth knowledge of materials planning computer systems required (BPCS or M3 preferred)
Job Responsibility
Job Responsibility
  • Collaborate closely with the Sales & Operations Planning (S&OP) Manager and Global Capacity Manager to align production capabilities with upcoming projects, product launches, and strategic opportunities, including data center initiatives
  • Serve as a key stakeholder in all new product introductions, focusing on: Technical resource allocation
  • Facility alignment and location strategy
  • Integration of new technologies
  • Coordinate with Manufacturing Operations and Engineering teams to ensure readiness for product launches
  • Partner with Materials Control and Operations Managers across all facilities to streamline processes and drive efficiency
  • Provide direct supervision and guidance to the Production Engineer
  • Abide by all company safety rules, regulations, and policies
  • Develop innovative solutions to complex or uncommon issues requiring independent judgment and creativity
  • Work is performed under general direction and is evaluated based on results achieved
  • Fulltime
Read More
Arrow Right

Racket development industrialization engineer

As the Development & Industrialization racket engineer, you will Manage the indu...
Location
Location
China , Sanjiao Town, Lianping County
Salary
Salary:
Not provided
babolat.com Logo
Babolat
Expiration Date
Until further notice
Flip Icon
Requirements
Requirements
  • 3 to 5 years of relevant experience in a matrix organization
  • Strong knowledge and expertise in composite product engineering, development, and industrialization processes and timelines
  • Proficiency in reading 2D and 3D files, BOM/CBD, etc.
  • Problem-solving skills with the ability to provide solutions to development and commercialization challenges
  • Highly collaborative, with the ability to work with Asia-based peers and France-based brand leads
  • Fluency in English is required
Job Responsibility
Job Responsibility
  • Monitor innovative construction, processes, and materials in the sports and leisure sector, and in product-related industrial field in collaboration with the industrial partner
  • Identify and qualify materials / processes that could be implemented on future products
  • Leverage knowledge of construction, processes, and materials to influence development decisions and build technical toolbox
  • Share insights on processes evolution, especially on sustainability topics
  • Act as on-site racket developer to support the racket team in understanding the needs and challenges faced during innovation and development projects
  • Secure and operate the BABOLAT laboratory inside the industrial partner facility to secure the data communication with the HQ
  • Manage and monitor laboratory tests
  • Conduct weekly follow-ups on innovation & development projects and sample planning
  • Oversee timelines to ensure an efficient transition between a prototype green light and a production green light, which includes a close follow-up of the pre-series production
  • Provide technical expertise on construction and materials to secure a smooth transition to production of new models
Read More
Arrow Right