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Master's Thesis - Optimization of Gating Systems

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Volkswagen AG

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Location:
Germany , Baunatal

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Contract Type:
Employment contract

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Salary:

Not provided

Job Description:

Our casting development team at the Kassel site, together with the Large Casting Competence Center, plays a leading role within the group in shaping the casting products and processes of the future. A key focus is the optimization of gating systems to further improve the quality, efficiency, and reproducibility of casting processes. Together with you, we aim to develop a methodology that enables systematic evaluation and optimization of gating systems for large cast parts.

Job Responsibility:

  • Develop and validate a methodology for optimizing gating systems for large cast components
  • Investigate and apply topological and parametric optimization methods to design efficient gating geometries
  • Evaluate developed concepts in terms of castability, thermal stress, and susceptibility to defects
  • Consider real-world defect patterns in the optimization results
  • Integrate the developed methodology into existing development processes and tools

Requirements:

  • Master’s degree students in Mechanical Engineering, Materials Science, Computer Science, Mathematics, or a related field
  • Good to very good academic performance
  • Basic knowledge of casting technology and/or flow simulation, as well as programming skills (preferably in Python), is desirable
  • Experience with optimization methods (e.g., topology optimization, parametric optimization) and simulation software (e.g., Flow3D, MAGMASOFT, OpenFOAM) is a plus
  • Ability to work independently and solve problems experimentally
  • German language skills at B2 level, English at B1 level

Nice to have:

Experience with optimization methods (e.g., topology optimization, parametric optimization) and simulation software (e.g., Flow3D, MAGMASOFT, OpenFOAM)

What we offer:

Remote working up to 20%

Additional Information:

Job Posted:
October 28, 2025

Employment Type:
Fulltime
Work Type:
On-site work
Job Link Share:

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