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Master’s thesis in materials & processes – analysis of cold gas sprayed aluminum coatings

Germany, Manching · Job Posted February 22, 2026
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Job Description

Master’s Thesis in Materials & Processes – Analysis of Cold Gas Sprayed Aluminum Coatings. Cold Gas Spraying (CGS) has established itself as a versatile process for additive manufacturing and the repair of metallic components. Particularly in the case of aluminum-based layers, performance depends significantly on the internal coating quality, which is determined by the particle bond, porosity, and interface conditions. Currently, however, robust, non-destructive methods are lacking to evaluate this quality inline or close to the process—an essential prerequisite for industrial use in safety-critical applications. In this Master’s thesis, the potential of various non-destructive testing (NDT) methods for assessing coating quality is to be investigated.

Job Responsibility

  • Investigation of the coating quality of cold gas sprayed aluminum layers using non-destructive testing methods
  • Identify correlations between the results of the NDT methods and the mechanical properties of the layers
  • Evaluate their suitability for process-accompanying quality control

Requirements

  • Master’s studies in Physics, Electrical Engineering, Mechatronics, Materials Science, or a related subject
  • Fluency in English
  • Basic German knowledge

What we offer

  • Attractive compensation and a balanced work-life balance with a 35-hour week (flexitime)
  • International environment with the opportunity to make contacts all over the world
  • Work with modern/diverse technologies
  • Close exchange with interfaces and part of weekly team rounds
  • Opportunity to participate in the "Generation Airbus Community" to expand your own network

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