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In charge for sintering and hipping area in the plant Ensure products are produced as per required quality and ensure related activities and development of processes and system. Ensure plant targets and metrics are achieved. This position works within the manufacturing plant /product unit.
Job Responsibility:
In charge for sintering and hipping area in the plant
Ensure products are produced as per required quality and ensure related activities and development of processes and system
Ensure plant targets and metrics are achieved
Ensure proper functioning of the strategically important process of sintering and hipping of carbide products
Ensure that the products are delivered achieving desired quality levels, within the decided lead times through proper use of resources and maintaining highest levels of safety
Coordinate with various departments like powder plant, sintering, EHS, Rel Engg., and PED
Maintain work schedules of employees and supervise them with in the work area and shift to meet output demand of shaping
Identify and monitor performance indicators, measuring actual vs planned
Plan, maintain and communicate production requirements while providing direction and guidance to employees in order to achieve the plan
Ensure that employees are trained and have necessary resources to meet company quality standards
Responsible for daily planning of sintering charges ,process control and furnace utilization monitoring and ensure plant metrics are achieved
Ensuring 100% safe working environment
Ensure training, implementation of all EHS related actions incl. 5S
Optimum utilization of machines and resources
Planning of tooling/consumables
Ensure that a safe and clean environment is maintained conforming to the requirements as laid down by EHS department
Monitor the health of the furnaces as required to ensure availability of the machines, including conducting TPM activities
Coordinate with PED/RE for improvement Kaizans/Projects
Coordinate with pressing for daily scheduling of furnaces and sintering charges and resources in line with requirement of sintering department .and weekly plans
Lead/Involve in Continuous Improvement projects Drawing the annual production plan based on the forecast of inserts
Organizing the resources required to achieve the production plan
Responsible for process control and improvements to ensure required quality of products
Responsible for driving lean projects in the plant for productivity and quality improvements
Responsible for ensuring compliance of ISO 9000 OSHAS 14000
Ensure good industrial relation in the plant
Ensure safety culture and compliance to all EHS requirements of the area
Ensure optimum utilization and efficiency improvements of the machines in pressing and shaping
Coordinate with all other areas in the plant like sintering /Inspection to ensure over all plant metrics are achieved
Coordinate with other functions of the company like plant engg, Reliability engg, R&D, PED, HR, Finance etc for any requirement
Ensure lean activities are implemented in the related area
Ensure cost savings and process improvement projects are in line with targets
Ensure preparation of procedures and other manufacturing documentation
Provides assistance for troubleshooting, quality improvements, capability issues, productivity improvement and capital purchases
Drives process improvements, capital installation and new process introductions
Responsible for new product development and process development and ensuring quality of product in coordination with powder plant, quality and R&D
Requirements:
5-8 Years of Relevant Work Experience Required
B.E Metallurgy engineering from reputed institute
Sound knowledge of CNC machines/ programming
Knowledge of lean tools implementation, ISO, EHS systems desired
Good people management skills
Working in a team
Experience in a production shop floor in engineering industry with activities like sintering in vacuum furnaces