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Manufacturing Excellence Engineer

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Sopra Steria

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Location:
United States , Kinston

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Category:
IT - Administration

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Contract Type:
Employment contract

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Salary:

Not provided
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Job Description:

We are seeking a Manufacturing Excellence Engineer to join our team as an embedded consultant within our aerospace clients’ operations. In this role, you will act as an on-site expert, driving production line transformation through Lean, Six Sigma, and industrial simulation approaches. You will play a key role in optimizing industrial performance, designing efficient production layouts, and supporting continuous improvement initiatives in close collaboration with client operational and engineering teams.

Job Responsibility:

  • Lead continuous improvement initiatives using Lean methodologies (VSM, Kaizen, 5S, SMED, waste reduction)
  • Deliver Six Sigma projects using DMAIC to reduce variability and improve product quality
  • Define, track, and analyze key performance indicators (OEE, scrap rate, cycle time, WIP) and implement corrective actions
  • Train and coach shop floor teams on Lean and Six Sigma tools and best practices
  • Design and optimize production layouts, integrating flow efficiency, safety, and ergonomics
  • Perform flow simulations to evaluate and validate layout scenarios prior to implementation
  • Use digital twin and simulation tools to model production lines and anticipate operational impacts
  • Collaborate with industrial engineering teams to align target architectures with operational requirements
  • Lead cross-functional improvement projects, coordinating internal and client stakeholders
  • Track progress and report on milestones, performance improvements, and risks
  • Produce key deliverables, including functional specifications, workshop outputs, layout designs, and performance analyses

Requirements:

  • 3–7 years of experience in manufacturing engineering, production engineering, or operational excellence, ideally in aerospace
  • Proven experience delivering Lean and/or Six Sigma projects in industrial environments
  • Experience in production layout design or optimization
  • Exposure to consulting or client-embedded roles is an asset
  • Master’s degree (or equivalent) in Industrial, Mechanical, or Manufacturing Engineering, or a related field
  • Lean or Six Sigma certification (Green Belt or Black Belt) is preferred
  • Strong knowledge of Lean methodologies and problem-solving tools (VSM, 5S, SMED, Kaizen, 8D, PDCA, Ishikawa)
  • Good understanding of Six Sigma principles and statistical tools (DMAIC, MSA, SPC)
  • Experience with flow simulation tools and digital twin solutions
  • Familiarity with aerospace standards and practices (e.g., EN9100, APQP)
  • Proficiency in CAD tools (e.g., AutoCAD, CATIA) for layout design is an asset
  • Knowledge of aerospace composite manufacturing processes is a strong advantage
  • Ability to work autonomously while integrating quickly into client teams
  • Strong communication and facilitation skills, with experience leading workshops and trainings
  • Analytical mindset with a results-driven approach
  • Adaptability in complex, multicultural industrial environments
  • English (fluent)
  • French (asset)

Nice to have:

  • Exposure to consulting or client-embedded roles
  • Lean or Six Sigma certification (Green Belt or Black Belt)
  • Proficiency in CAD tools (e.g., AutoCAD, CATIA) for layout design
  • Knowledge of aerospace composite manufacturing processes
  • French
What we offer:
  • Attractive salary
  • Annual performance bonus
  • Health, dental, and vision coverage
  • Life and long-term disability insurance
  • Optional add-ons: Accidental, Telemedicine, and Critical Illness coverage
  • 3 weeks of vacation
  • Sick leave and personal days
  • Monthly transportation allowance
  • Hybrid work environment
  • All the equipment you need to succeed
  • World-class training and development
  • Clear paths for career advancement
  • A caring, collaborative, and inclusive culture

Additional Information:

Job Posted:
May 20, 2026

Employment Type:
Fulltime
Work Type:
Hybrid work
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