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The Manufacturing Engineer II will be responsible for the manufacture, development, and optimization of Optical Film using Peak’s patented nanolayer cast film co-extrusion process. This involves selecting and setting up equipment, designing tooling, troubleshooting production issues, and implementing process improvements. They will develop and maintain process documentation, train operators, and ensure quality control procedures are followed. They also will collaborate with cross-functional teams, manage projects, and stay updated on advancements in extrusion technology to drive continuous improvement in safety, quality, and productivity.
Job Responsibility:
Optimize process parameters to achieve desired product quality and production rates
Troubleshoot existing process and equipment to identify and resolve issues
Conduct experiments and trials to evaluate new materials and processes
Selecting and specifying extrusion equipment and tooling
Overseeing the installation and maintenance of extrusion equipment
Designing and modifying extrusion dies and tooling
Collaborating with vendors to source and procure equipment and tooling
Develop and implement quality control procedures
Monitor product quality and identify areas for improvement
Analyze data to identify trends and implement corrective actions
Utilizing quality tools such as SPC, Gage R&R, and Cp/Cpk to improve processes
Utilizing lean manufacturing principles to reduce waste and improve efficiency
Staying up to date on new technologies and advancements in extrusion processes
Develop and maintain process documentation, including SOPs and manufacturing work instructions
Train operators on extrusion processes and equipment
Work with cross-functional teams to resolve production issues
Requirements:
Bachelor's degree in mechanical, industrial, or chemical engineering, or a related field
2+ years of hands-on experience, preferably in the plastics industry or academia, with extrusion of thermoplastic polymer films or compounds
Knowledge of polymer materials and their properties
Familiarity with extrusion equipment and tooling
Strong problem-solving and analytical skills
US Citizenship
Nice to have:
Hands-on operation of plastic conversion equipment such as: Cast film, blown film, or sheet extrusion, and/or co-extrusion
Processing experience across a wide range of polymer materials
Understanding of polymer chemistry and rheology
New product scale-up and commercialization experience
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