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Maintenance Test Pilot (UH-60 M)

Japan, Camp Zama, Tokyo · Job Posted March 25, 2026
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Job Description

The Maintenance Test Pilot (UH-60 M) utilizes flight test techniques to perform test flights of aircraft to measure performance and handling to determine airworthiness following maintenance or modifications.

Job Responsibility

  • Perform test flights and demonstrating aircraft proficiency upon completion of aircraft maintenance or modifications on aircraft
  • Determine in accordance with publications and procedures the airworthiness of aircraft prior to release for flight
  • Perform recovery flights and ferries aircraft to additional sites, such as depots
  • Perform troubleshooting procedures of aircraft on the ground and during flight and makes appropriate write-ups or gives verbal instructions to correct deficiencies
  • Verify forms and records used in the performance of maintenance to ensure they comply with work performed prior to ground or flight checks
  • Run-up aircraft for alert status to perform test on modifications
  • Deploy when required to support contract requirements when maintenance test flights are anticipated
  • Interpret meteorological data as it pertains to filing a flight plan for the navigational course of flight needed for a sortie and files a flight plan for all flights using authorized processes
  • Ensure proper documentation is chronicled
  • File flight plans for all flights using authorized navigational processes
  • Compute weight and balance logs for the aircraft being flown
  • Initiate and complete all military flight or maintenance forms to document maintenance test flight completion and discrepancies
  • Communicate, troubleshoot, advise, and work side by side with military pilots and technicians
  • Ferry flights as assigned
  • As qualified may perform as site safety specialist and/or additional duties safety officer functions
  • May be designate as a Foreign Object Elimination/Foreign Object Debris (FOE/FOD) Program Administrator
  • May support AS9100-AS9110 internal audits, corrective action requests, assist section, department, and/or program in developing plans to correct identified shortfalls
  • May assist with continual improvement initiatives
  • Must be capable of Aircraft Technical Inspection (TI) as additional duty
  • Plan and conduct aircraft technical inspections
  • Inspect power plant hot section, cold section, and accessory modules
  • Operate and inspect pneudraulic systems including landing gear
  • Understand the fundamentals and inspection techniques of helicopter structural repairs
  • Perform troubleshooting and analyze electrical/electronic systems
  • Lectures, demonstrates, and practical exercises in inspection techniques, procedures, performance evaluation, and operational checks on the power plant, structure, and systems of helicopters powertrains
  • Provide technical guidance to repairs performing aircraft and subsystem maintenance techniques and safety procedures
  • Maintains technical library, inspect systems, subsystems, and components according to applicable technical publications and checklists before, during and after airplane maintenance and modifications
  • Check and troubleshoot systems
  • Annotate records of required maintenance
  • Evaluate operational readiness of aircraft and recommend corrective action
  • Inspect crash-damaged aircraft and estimates time, parts, and costs to repair
  • Ensure compliance with aircraft configuration control, Army oil analysis program and test measuring and diagnostic calibration
  • Evaluate maintenance operations and facilities for compliance with directives, technical manuals, work standards, safety procedures, and operational policies
  • Performs maintenance trend analysis and applies production control, quality control and other maintenance management principles and procedures to aircraft maintenance operations
  • Perform other qualified duties as assigned

Requirements

  • Completed military flight and applicable training courses as required IAW 95-20
  • Must meet the qualification requirements of AR 95-20
  • Minimum of Ten (10) years of aviation maintenance experience required
  • Prefer a minimum of 1000 Hours of Pilot in Command time
  • Be proficient in flying operations of the aircraft they are assigned (UH-60)
  • Satisfactorily completed a proficiency check within the previous 12 months
  • Successfully complete initially and annually thereafter an Army or FAA Class II flight physical
  • Possess an instrument rating on their FAA Commercial Certificates
  • Possess a current valid Army or FAA Class II Medical Certificate
  • Successfully completed Army Maintenance Test Pilots Course (MTPC) or complete an equivalency evaluation IAW AR 95-1 and 95-20
  • Successfully completed the US Army Aircraft Maintenance Officers Course (AMOC) Phase II or complete an equivalency evaluation IAW AR 95-1 and 95-20
  • Must meet the experience requirements of AFR55-22, NOTAMS, AR95-10, AR95-20 and DCMA-8210 pertaining to each aircraft prior to acting in the capacity of pilot-in-command on maintenance test flights
  • 1,000 or more hours of total flight time and have at least 300 hours in the same aircraft type and design and 100 hours in the assigned aircraft
  • Valid Passport for OCONUS travel
  • Must be able to obtain and maintain a (Secret Clearance) US Government Clearance
  • US Citizenship is required to obtain s Secret Clearance
  • Must be able to obtain and maintain facility credentials/authorization
  • US Citizenship is required for facility credentials/authorization at this work location

Nice to have

  • Demonstrated proven and verifiable aviation experience including ethics, ability and professionalism of the highest standards are required for this position
  • Must have demonstrated communication skills, both oral and written
  • Must be fluent in the English language
  • Working knowledge for operating navigational and communication equipment installed on the aircraft
  • Capable of computing and annotating weight and balance logs for the aircraft

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