Maintenance Technician Job at PCI Pharma Services (Dundalk)

Job Description

Responsible for ensuring machine change over’s, stoppages and breakdowns are undertaken in a timely manner to targets and with minimum disruption to production schedules. Undertake planned routine maintenance and maintain schedules ensuring that all equipment and plant are able to operate safely, efficiently, and in compliance with GMP practices. Fault find to an expert level on Electrical and Mechanical systems. Multiskilled able to program PLC’s and to participate in technically involved projects to improve or create new processes. Mechanically able to design systems and develop to implementation. Implement continuous improvements on equipment and carry out to a high standard within GMP guidelines. Create MOC’s and manage through the QMS. Create design of experiments and use other fault-finding techniques to improve processes.

Job Responsibility

Ensure safe work practices are being followed at all times, report any near misses immediately to the EHS Department
Ensure that maintenance areas and equipment are kept in a clean, tidy and secure state (including storage areas)
Adherence and recording of defined routine maintenance schedules
covering all equipment and plant
Rapid and flexible attention to all breakdowns/stoppages to minimise loss of production, liaising with Engineering Supervisor and Operational Engineering Manager
Carry out/Participate in A3 Problem solving activities on major issues and lead to Root cause
Analysis of equipment redesign of any systems/equipment to improve process
Planning and implementation of engineering improvement projects, designing and developing to Validation
Advise Engineering Supervisor and Operational Engineering Manager of any machine or plant which requires major repair or maintenance
Highlight potential areas for improvement within Production area regarding equipment or procedural changes
Liaise with Production on identifying areas for continuous improvement and implement changes using correct change procedure
Strip down, cleaning and reassembling of production equipment as per routine maintenance schedules
Perform machine set-ups and changeovers to target times as required in line with production requirements
To actively assist in looking at ways to improve changeover times by procedure and method
Ensure the timely and accurate completion of all documentation and paperwork such as tooling logs, setting sheets, online working sheets, PPM sheets
Improve and maintain the levels of current Good Manufacturing Practice
Assist with the training of colleagues as required
The use of workshop equipment to manufacture piece parts and repair as required
Assist with projects on trials, and new product introductions as required
Carry out various other additional tasks that may be required from time to time in accordance with the overall goal of the company

Requirements

Advanced Certificate (Craft- level 6 NFQ) in a mechanical or electrical discipline. Bachelor’s or Associate Degree or Diploma in Engineering / Certificate in Engineering. May substitute experience in lieu of educational requirements
4 years’ experience
Proven track record of showing how results were delivered through management/leadership
Capability to follow set clear goals, communicate these clearly and ensure progress to completion meeting predefined targets
Ability to manage multiple tasks
Problem Solving and Troubleshooting skills. The successful candidate should display a dynamic and proactive approach to manage problems
Self-motivated with a results driven approach
Flexibility to work across different shifts on request in line with business needs
Adaptable and ability to work collaboratively
Proficient in Microsoft Office products (incl. Excel, PowerPoint, Word, etc.)
Take care of your own health and safety and that of people who may be affected by what you do (or do not do)
Co-operate with others on health and safety, and not interfere with, or misuse, anything provided for your health, safety, or welfare

Nice to have

Experience in a GMP or Regulated Environment
Experience in Lean Manufacturing, including experience in Lean tools to develop continuous improvements

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Maintenance Technician

Job Description

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