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Reporting to the Maintenance Manager the job holder maintains the equipment and infrastructure in good working order to ensure optimal production conditions. Performs developed preventative/predictive maintenance tasks. The position holder will also be responsible for supervision of shift responsibilities assigned to maintenance function
Job Responsibility:
Operation and Maintenance of water pumps, electric motors and chemical feed machines
reads various charts, graphs, gauges, and meters
computes from readings and records the water volume pumped
collects lab samples and performs standard analyses and tests as required
adds chemicals as needed
Read electrical power, control circuit drawings & SLD,Safety in handling of LT & HT Switch gears, MCC panel maint. preferably ETP, HVAC, Compressed air plant, predictive and preventive maint
Repair and Air balancing. Air Cool and Water Cool central unit
Hands-on involvement in trouble shooting & preventive maintenance for HT, LT Panel, Synchronization system, utility equipment. Air Compressor, Chiller, DG Set, Water Treatment Plant, Boiler, Hot oil system, Scrubber, AHU, CIP system, Dust Extraction System
Operation and Maintenance of Utility systems includes Thermic Fluid Heaters, Boiler, Air Compressors, colling Tower pumps, Diesel Generators, Effluent Treatment Plant, Firefighting Pump station
Maintenance of process equipment (Hygiene processing industry), PHE, Conveyor belts
Excellent understanding in distribution power, control wiring & PLC wiring. Good Knowledge in instrument & ability to understand logic (Control Philosophy) , Ability to read P&ID
Spare Parts management, Knowledge in work permit system & electrical safety standard, ISO and Customer Audit Documentation work
Perform preventative maintenance service to machinery and equipment in a timely manner in line with the planning communicated by Manager
Check for problems on the equipment and/or infrastructure and organize the work, following the diagnosis of the problems found and estimated time to repair
Troubleshoot and repair mechanical, hydraulic or pneumatic assemblies, in accordance with diagrams, sketches, operational manuals and manufacturer’s specifications
Identifies potential equipment failures and take preventive action
Propose solutions for improvement of the production tools
Document maintenance repairs performed (e.g. complete worksheets, check the water meters) and complete technical records (e.g. managing technical documentation, executing electrical and mechanical drawings)
Carry out all operations in compliance with all legal and Company policies and procedures, regarding EHS, storage, housekeeping
Guide, train and supervise technicians on executing maintenance tasks
Requirements:
Certificate in BSc Mechanical Engineering
5-7 years’ experience in a similar role Knowledge of mechanical, pneumatics, hydraulics and electrical
Knowledge in 5S & Food safety, ISO Documentation knowledge
Hands-on experience in HT, LT Panel, Synchronization system, utility equipment. Air Compressor, Chiller, DG Set, Water Treatment Plant, Boiler, Hot oil system, Scrubber, AHU, CIP system, Dust Extraction System
Experience in process equipment (Hygiene processing industry) is an added advantage
Able to read and interpret mechanical equipment drawings also to analyse and troubleshoot mechanical, hydraulic, or pneumatic issues
Able to read and interpret electrical, hydraulic, and pneumatic diagrams and P&ID for various processes
Availability to work in shifts and on call during weekends in case of emergencies
Nice to have:
Experience in working pharma / Food / Chemical industry
Strong analytical and diagnostic skills, willing to improve systems and to adapt to new technologies
Be able to respond to demands and to make decisions in a short period of time