Maintenance Mechanic 1st Class Job at Owens Corning (Houston)

Job Description

The purpose of the Maintenance Mechanic 1st Class is to perform as professional, highly skilled and exceptionally competent maintenance person. Participates in teams to develop and implement solutions.

Job Responsibility

Lives the Owens Corning Safety Stand and meets all safety requirements
Take personal ownership to work safely and hold other team members to the same high standards of safety
Notify supervisor immediately of any accident, near miss or on- the -job injury
Participates in the safety, quality, autonomous maintenance, TPM and housekeeping programs as established within the plant
Performs job tasks to reduce environmental impact and adheres to the environmental regulations and recycling procedures for waste disposal
Performs cleanup duties at workstations and/or equipment/machinery
Communicates safety concerns and/or equipment problems/abnormalities to appropriate personnel
Inspect vehicles before use and throughout shift, keeping all equipment clean and operational
Participates in plant TPM initiatives - completing activities associated with TPM tasks
Continues to use TPM methodology to gain a better understanding of the equipment
Identifies and participates proactively in learning opportunities and develops expertise in those areas
Utilizes Focus Improvement tools to problem solve
Works to achieve zero injuries, zero defects and zero losses
During PM days, uses time effectively to bring equipment to optimal condition for zero losses
Maintain DM and Step Boards
Energy Control Procedures (ECP's) and Lock Tag Try (LTT) system
Safe rigging procedures
Advanced PLC -- Ability to use laptop for troubleshooting
Advanced Troubleshooting, how to analyze a problem and step to the root cause
Installs, modifies or maintains plant equipment and assists in determining appropriate methods to accomplish these tasks
Must work safely and follow all documented and “common sense” safety polices and procedures
Read, understand, and analyze blueprints and other technical data references
Expert use of hand and power tools
Inspects plant equipment to identify potential problems prior to breakdown occurrences
Complies with good housekeeping practices on the job and insures work areas are clean and picked up after each job completion
Follows all environmental compliance polices & programs
Work as instructed with outside contractors
Machining bores, keyways, drill press, grinding
lathe and mill operation
Ability to properly, precision align belt, gear or direct coupled shafts using proper tools to specified tolerances
Understanding of lubrication principles and bearing tolerances and advanced bearing physics
Advanced hydraulic systems understanding - hydraulic flow principles
Same as above for compressed air and steam, (where applicable) systems
Advanced understanding of pump and operating characteristics including effects of suction pressures, head pressures, sealing/packing techniques
Ability to track conveyor belts properly and understanding the physics of belt operation and tracking including bucket elevators
belt splicing
Ability to read air and power fluid schematics
Advanced welding for all
structural and piping welding for at least one craft per plant
Pipefitting – alignment, flange, threading
Advanced electrical component understanding: solenoids, motors, heaters, contacts, and photoeyes
Ultrasonic rotating equipment troubleshooting
Advanced industrial electrical code
Capability to read schematics and P&ID drawings
Fusing, thermal overload protection, wire sizing, motor theory, etc
AC/DC and Servo drive system (advanced)
Be able to safely conduct motor control and power circuit troubleshooting
Ability to fully troubleshoot AC/DC variable frequency drive, and communicate technically with outside technical support when needed
Ability to fully understand the various control loops in the plant including IM/APC systems and weight control equipment
Fully competent in electrical noise avoidance-grounding, shielding, etc
Burner system understanding, troubleshooting and properly tuning
Demonstrate the ability to effectively communicate
Support the training and development of colleagues
Demonstrates flexibility to changing priorities as business needs dictate
Identifies and participates proactively in learning opportunities, and develops expertise in those areas
Follows standard operating procedures and processes
Can and is willing to make decisions. Knows the chain of command to get support
Regular Attendance on site and the ability to rotate varying shifts

Requirements

High School Diploma or GED Equivalent required
Manufacturing or process related experience preferred
Preferably five (5) years in a related maintenance trade or occupation that involved electrical, hydraulic machinery and equipment in a manufacturing environment
Able to demonstrate trouble-shooting techniques and have a advanced understanding of blueprints
Advanced ability and knowledge of welding practices and hydraulic circuitry
Advanced understanding of electrical circuitry
Advanced PLC knowledge
Must have the ability to interpret instructions furnished in written, oral, diagram or schedule form
Flair for working with large industrial machines
Must be able to work independently or in a team atmosphere with minimal direct supervision with drive toward accomplishment, and to produce high quality work
Demonstrated desire to impact safety
Demonstrated mechanical aptitude and the ability to troubleshoot
High attention to detail
Demonstrated ability to multi-task
Advanced mathematics skills
Able to effectively communicate (read, write, speak, understand) English
Advanced Electrical
Advanced PLC
Advanced Hydraulic
Advanced Pneumatics
Advanced Blueprint & Schematic reading
Proficient in SAP PM Module
Work with a computer to perform advanced data entry
Demonstrate advanced computer skills such as Microsoft Outlook, IVC and SAP
Must remain drug free
Ability to work in wet environments: including head and feet
Ability to wear applicable PPE for up to 12 hours
Ability to distinguish colors and shading
Ability to become certified to operate a forklift
Prolonged sitting, standing, or walking for 8 – 12 hour shifts
Bending and twisting
repetitive movements
Able to do repetitive hand, arm, leg movements for up to 12 hours
Must be able to squat, bend at the waist and knees freely
Be able to climb up to three floors or stairs, use full upper body movement for process
stand up to 12 hours with breaks
Ability to work from heights
Lift, push and pull 40lbs.repetitively
Handle, control, feed, or feel objects, tools or product
Must be able to work flexible rotating shift schedules – mandatory overtime as required

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Maintenance Mechanic 1st Class

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