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Lead Surface Preparation/Metallurgy Specialist

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GE Vernova

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Location:
United States , Bangor

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Category:
Manufacturing

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Contract Type:
Not provided

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Salary:

81700.00 - 136700.00 USD / Year
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Job Description:

This role blends practical coating cell work, metallographic preparation, microstructural analysis, root-cause problem solving, and the design of fixtures/masking to enable repeatable, cost-effective production, all while operating within our SQDC (Safety, Quality, Delivery, Cost) values. You will work in a multi-disciplinary, multi-group environment, aligning R&D, manufacturing, quality, and customer teams toward a common goal, requiring clear, concise communication and strong collaboration skills.

Job Responsibility:

  • Drive process development onsite, converting a ‘lab-proven’ parameters into stable and documented production processes
  • Develop and qualify HVOF and Plasma coating processes
  • Coating process development includes a large scope of operations such as masking, grit blasting, shot peen, final surface finish treatment
  • Qualify inspections, post coating final surface finish, and heat treatments for bond coat and topcoat
  • Capability to operate robotic thermal spray cells, solid understanding of thermal spray parameters and their influence on the coating process sustainability
  • Validate robot programs, support robotic programming, and PLC I/O logic
  • Identify potential ways to optimize the coating program to improve the cycle time or eliminate coating defects
  • Thorough understanding of coating cell components and their interactions is required
  • In-depth expertise in microstructure evaluation and mechanical testing (hardness and tensile strength) is essential
  • Hands-on experience in a metallographic lab, including knowledge of the purpose and operation of standard laboratory equipment used in sample preparation and analysis
  • Develop and optimize, tooling, and masking to ensure repeatability, standoff control, and overspray containment
  • Responsible for process industrialization and scale-up activities based on Built in Quality, including creation of control plans, process gap identification, detailed work instructions, and comprehensive operator training materials
  • Partner with the process qualification team to determine coating process readiness by analyzing Cp and Cpk metrics
  • Leverage Lean manufacturing concepts such as takt time, value stream optimization, and waste reduction to enhance operational efficiency
  • Collaborate across R&D, engineering, QA, operations, suppliers, and customers to ensure alignment on project goals and timelines
  • Present complex data and insights in a clear, concise manner tailored to technical and non-technical stakeholders

Requirements:

  • Bachelor’s degree in Materials Science, Metallurgical Engineering, Mechanical Engineering, or related field
  • Minimum of 3 years of hands-on thermal spray process development experience (Thermal coatings)

Nice to have:

  • Strong skills in coating microstructure evaluation and metallographic analysis (optical, image analysis)
  • Excellent written and verbal communication skills
  • proven track record working in multi-group environments toward shared goals
  • Ability and desire to work on site in a manufacturing environment
  • Ability to work off-shift or flexible schedule at times as required by project timelines
  • Proven experience designing fixtures/masking for production coating applications (NX or equivalent CAD)
  • Background in process documentation, control plans, FMEA, and structured problem-solving (e.g., fishbone, 5Y, 8D)
  • Gas turbine or aerospace coatings qualification experience
  • Knowledge of blasting, masking, heat treatment, and post-processing of coated parts
  • Familiarity with nondestructive inspection (NDT) for coatings
  • Lean/Six Sigma certification or equivalent continuous improvement experience
  • Strong oral and written communication skills
  • Demonstrated ability to analyze and resolve problems
  • Ability to document, plan, market, and execute programs
  • Established project management skills
What we offer:
  • Relocation Assistance Provided: Yes
  • medical, dental, vision, and prescription drug coverage
  • access to Health Coach from GE Vernova, a 24/7 nurse-based resource
  • access to the Employee Assistance Program, providing 24/7 confidential assessment, counseling and referral services
  • Retirement benefits include the GE Vernova Retirement Savings Plan, a tax-advantaged 401(k) savings opportunity with company matching contributions and company retirement contributions, as well as access to Fidelity resources and financial planning consultants
  • tuition assistance, adoption assistance, paid parental leave, disability benefits, life insurance, 12 paid holidays, and permissive time off
  • discretionary annual bonus

Additional Information:

Job Posted:
February 10, 2026

Employment Type:
Fulltime
Work Type:
On-site work
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