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Lead Quality Engineer – Orion Assembly

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General Motors

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Location:
United States , Lake Orion

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Category:
Manufacturing

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Contract Type:
Not provided

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Salary:

Not provided
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Job Description:

The Lead Quality Engineer is responsible for the overall planning, direction, and performance of the Quality Engineering team supporting vehicle on Orion-built vehicles. This leader dynamically prioritizes team focus between Vehicle Quality (VOC, warranty, DRR, FTQ) and production floor issues, ensuring timely resolution of plant, supplier, and VAA-driven concerns. The role acts as the primary liaison between Engineering, Supplier Quality, Manufacturing, VAA partners, and Product Engineering, while building a high-performing Quality Engineering organization aligned to BIQ/GMS and GM quality strategies.

Job Responsibility:

  • Own the strategic direction and day-to-day execution for the Quality Engineering team
  • Develop and manage a commodity coverage strategy across exterior, interior, and chassis systems to ensure robust support for current production and launch programs
  • Dynamically allocate workload and priorities across the team to respond quickly to urgent plant issues and emerging vehicle quality trends
  • Follow and enforce all site safety guidelines and GM safety policies
  • Urgently drive resolution of identified safety and ergonomic issues impacting team members and production operators
  • Lead and manage a team of salaried Quality Engineers covering exterior, interior, or chassis commodities (including VAA/module interfaces where applicable)
  • Set clear expectations, provide coaching and feedback, and support individual development plans
  • Develop and maintain the team's commodity coverage strategy
  • manage vacation and absence planning to ensure coverage
  • Build technical capability through Red X Technical Problem Solving, Design For Six Sigma (DFSS), BIQ & GMS compliance, quality skills assessments, and other professional certifications/training
  • Lead and coach structured problem solving (Red X, 7 Diamonds, SPPS, 5‑Why, Fishbone) on high-impact issues
  • ensure methods are applied consistently by the team
  • Develop and implement Workplace of Choice initiatives to strengthen engagement, inclusion, and retention
  • Ensure workplace organization standards (5S, visual management) are defined and maintained for the Quality Engineering team
  • Act as primary Quality liaison between Engineering, Supplier Quality, Manufacturing, and VAA for propulsion, chassis, and ATM content to ensure vehicle quality and reliability
  • Champion advanced problem solving and drive closure of commodity-related Voice of Customer (VOC), DRR, FTQ, and warranty issues
  • Ensure issues are documented in Problem Resolution Tracking System (PRTS) and driven through the Current Product Improvement Team (CPIT) process to robust root cause and irreversible corrective action
  • Ensure supplier-responsible issues are captured and managed in Supplier Practical Problem Solving (SPPS) and coordinate with Manufacturing, Suppliers, and GM Supplier Quality for resolution
  • Support and govern the Assembly Plant Change Management process for assigned commodities (ECRs, PTRs, tooling and process changes), including risk assessment, validation strategies, breakpoints, and documentation updates
  • Communicate Emerging Issues summaries for responsible systems and ensure clear read-across and Lessons Learned to Engineering, Validation, and Quality organizations
  • Oversee team support for yard sweeps, development of inspection methods and standards, and Repair/Rework/Containment activities for identified spills
  • Ensure timely, high-quality responses to Supplier Action Center (SAC) requests and manufacturing floor concerns for assigned commodities
  • Oversee validation of suspect/reject part disposition, ensuring robust criteria and traceability
  • Govern team participation in the Production Trial Run (PTR) process, ensuring thorough documentation of product concerns and clear pass/fail feedback
  • Support implementation and closure of supplier Controlled Shipping activities, ensuring risk is contained and lessons are embedded into PFMEA/PCP/standardized work
  • Facilitate supplier visits to the manufacturing facility and ensure effective technical discussions and follow-up
  • Lead or ensure representation in Quality Engineering standard meetings, plant quality reviews, and Fast Response sessions for interior, exterior, or chassis issues
  • Drive timely resolution of ergonomics and quality issues tied to supplier and engineering changes impacting the plant floor
  • Ensure Quality Engineering presence at manufacturing quality issue review meetings for relevant commodities
  • Support First Time Quality (FTQ) improvement initiatives and BIQ roadmap execution
  • Ensure all assigned PRTS issues are completed through root cause and irreversible corrective action within agreed timing
  • Ensure effective management of salary attendance and overtime within the team, aligning resources to business priorities
  • Champion warranty reduction initiatives related to interior, exterior or chassis content, using field data and plant metrics to prioritize actions
  • Oversee Supplier Cost Recovery for financial impact associated with supplier quality issues, ensuring accurate documentation and timely execution

Requirements:

  • Four-year degree in Engineering or other related technical discipline, or equivalent experience
  • 5+ years of experience in manufacturing, quality, or engineering
  • Demonstrated technical and professional skills in job-related areas (e.g., quality, manufacturing, product engineering)
  • Strong knowledge of manufacturing processes, ideally in automotive assembly and/or propulsion/chassis systems
  • Highly developed oral and written communication skills, including executive-ready summaries
  • High level of analytical and decision-making ability where problems are unusual and complex
  • Strong interpersonal skills and the ability to work effectively across functions and levels
  • Proven Managerial Courage and Customer Focus
  • Demonstrated ability to build effective teams and develop direct reports

Nice to have:

  • Graduate-level degree in Engineering or related technical discipline
  • Prior people leadership / team management experience
  • Quality Engineering and/or Supplier Quality experience
  • Manufacturing production floor experience in an automotive environment
  • Experience with automotive product design, particularly propulsion or chassis systems
  • Red X Technical Problem Solving and Design For Six Sigma (DFSS) certifications
  • Capability in body dimensional analysis, GD&T, and part data analysis

Additional Information:

Job Posted:
May 04, 2026

Employment Type:
Fulltime
Work Type:
On-site work
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