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Intern within Robot-based Continuous Ultrasonic Welding

Germany, Stade 750.00 EUR / Month · Job Posted February 22, 2026
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Job Description

For CTC GmbH in Stade, we are looking for students for practical assignments (internships), the topic can subsequently be continued in the form of a bachelors or master thesis. The CTC GmbH is a wholly owned subsidiary of Airbus Operations GmbH. CTC is Germany's leading centre for research and development in the field of design and production of large and complex CFRP components; with an international reputation as an expert for process development, series readiness and production optimisation. The focus of the CTC's work is the development of series technologies for the production and assembly of CFRP components in aircraft construction. In the CTC, you can contribute to various projects in your area of focus and have a great deal of creative freedom.

Job Responsibility

  • Conduct literature research on continuous ultrasonic welding, industrial robots and their interactions and support in the ongoing welding activities
  • Analysis of requirements and preparation of specifications for the new welding end effector
  • Redesign of the new end effector using CATIA and performing static and dynamic structural simulations to validate the design
  • Iterative improvement of the structure and validation of the model under measured forces (static, dynamic, frictional, etc.) from the process
  • Ensure proper documentation and knowledge transfer for the continued development of the system

Requirements

  • Enrolled full-time student (d/f/m) in the area of mechanical, mechatronics, electrical, automation or manufacturing engineering, aerospace engineering or an equivalent field of study
  • Knowledge in the field of electronics and sensors
  • Experience with CAD software especially CATIA
  • Experience with structural analysis (static and dynamic)
  • Ability to work independently and on your own responsibility
  • High intrinsic motivation, teamwork and communication skills
  • Language skills: Very good English and preferably good German skills

What we offer

  • Work-life balance with a 35-hour week (flexitime)
  • A final thesis is possible after consultation with the department
  • International environment with the opportunity to network globally
  • Work with modern/diversified technologies
  • Close contact with the interfaces and part of our weekly team meetings
  • Opportunity to participate in the Generation Airbus Community to expand your own network

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