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At Alcoa, you will become an essential part of our purpose: to turn raw potential into real progress. The way we see it, every Alcoan is a work-shaper, team-shaper, idea-shaper & world-shaper. You as a Mechanical Engineer will be accountable for Mechanical Engineering researches, plans, designs and develop mechanical products and systems such as instruments, controls, robots, engines, machines and mechanical, thermal hydraulic or heat transfer systems for production, transmission, measurement, and use of energy. You will apply research to the planning, design, development, and testing of mechanical and/or electromechanical systems, instruments, controls, engines, and/or machines. At Alcoa, you’re an essential part of our purpose: to turn raw potential into real progress. This is an opportunity for you to bring your wealth of experience to the team and help shape the future of sustainability with world-changing innovations and low carbon technologies. You have the power to shape things to make them better.
Job Responsibility:
Risk and priority management
Strategy Development
Results review
Failure Mode & Reliability Engineering Analysis
Modification and capital projects
Requirements:
Mechanical Engineering researches, plans, designs and develop mechanical products and systems such as instruments, controls, robots, engines, machines and mechanical, thermal hydraulic or heat transfer systems for production, transmission, measurement, and use of energy
Apply research to the planning, design, development, and testing of mechanical and/or electromechanical systems, instruments, controls, engines, and/or machines
Identify long-term opportunities for improvement through a focus on equipment reliability
Use data collected by Operations and help establish top priorities and to identify and target equipment bad actors
Developing Asset Management Strategies (EMS) with a proactive approach aimed at minimizing total cost
Provides detailed cost/benefit analysis to support recommended equipment maintenance strategies
Links the outputs of all activities and ongoing performance reviews through the asset strategies
Train operators in the why and how on operator prevention and condition monitoring tasks
Tracking and evaluating loss and performance data on agreed priority assets and systems to proactively initiate actions and evaluating effectiveness of ongoing improvement efforts
Communicating losses and performance to both process- and technical departments
Tracks/monitors/records effect of completed improvement actions
Defines equipment reliability performance requirement and metrics, required equipment/process availability
Monitors equipment health and audits compliance to the equipment management strategies and relevant standards
Identifies and develop strategies to eliminate repetitive and major failures
Actively supports the registration of value creation in the DI-system
Apply reliability-based tools and processes to investigate to root cause (RCA) equipment failures and provide recommendations for elimination
Leads and facilitates failure modes, effects and criticality analysis (FMECA) for prioritized equipment
To fulfill the responsibility of analysis the reliability engineer shall apply data analysis techniques and statistics and may include statistical process control, reliability modeling and prediction, fault tree analysis and Weibull analysis
Initiates/assists in business case development and current condition identification for equipment reliability, maintenance improvement & new equipment capital projects
Participates in capital & maintenance project teams as an asset owner representative responsible for ensuring the application of reliability principles is incorporated into appropriate capital projects, providing total life cycle cost (LCC) analysis