Hardware Integration Engineer (Mechanical) Job at Merlin Labs

Staff Mechanical Hardware Engineer - ECU

General Motors is seeking a high-performing Mechanical Design Engineer intereste...

Location

United States , Sunnyvale; Warren

Salary:

Not provided

General Motors

Expiration Date

Until further notice

Requirements

BS in Mechanical Engineering or related discipline
10+ years of engineering experience in design and development of active & passively cooled electronics housings and enclosures
Experience designing for EMI/shielding, Sealing (IP / water management), Thermal management (heat spreaders, TIMs, air and/or coolant flow)
Exceptional collaboration and teamwork skills
demonstrated ability for working across functional and organizational boundaries
Solid organizational skills and the ability to manage multiple projects simultaneously
Proficiency in 3D CAD modeling (NX and Teamcenter), 2D drawings, tolerance analysis, design for manufacturability, and assembly
Strong analytical skills and engineering fundamentals in solid mechanics, material science, heat transfer, mechanism design, and manufacturing
Hands-on experience engaging with electronics manufacturers, hardware related suppliers, contract manufacturers and vehicle assembly / manufacturing teams

Job Responsibility

Execute mechanical design of electronics packaging / housings / enclosures per program timing, leading to successful launch of the product
Design mechanical components including castings, injection moldings, stampings, seals, vehicle interfaces, PCBA mounts, connector interfaces etc
Perform design calculations, GD&T and tolerance stacks
Create 3D-CAD math and lead CAD reviews with stakeholders
Develop analysis and test plan for new designs, perform proof of concept tests and analysis
Perform FEA (Structural, Vibration, Mechanical shock, Fatigue), Modal analysis
Lead prototyping and testing, analyze test data, and make necessary adjustments to mechanical designs
Lead DFx activities with suppliers and implement cost optimization strategies into design
Work with electrical engineers and PCBA designers to integrate components into electro-mechanical systems
Build partnerships with functional peers internally within GM and externally at suppliers to align on designs per development cycles

What we offer

Relocation benefits may be eligible
Total Rewards benefits overview
Inclusion and belonging workplace
Reasonable accommodation for individuals with disabilities

Fulltime

Mechanical Engineer, Hardware Systems

OpenAI’s Hardware organization develops silicon and system-level solutions desig...

Location

United States , San Francisco

Salary:

266000.00 - 455000.00 USD / Year

OpenAI

Expiration Date

Until further notice

Requirements

Bachelor’s degree in Mechanical Engineering, or a related field (Master’s preferred)
7+ years of industry experience in mechanical design, simulation, and validation for IT hardware
Proficiency in CAD tools and FEA
Strong understanding of mechanical design, material properties, manufacturing methods, and test procedures
Ability to analyze experimental data, identify root causes of mechanical or manufacturing issues, and implement corrective actions
Strong problem-solving skills, with the ability to perform first-principles calculations to support design decisions
Self-driven, detail-oriented, and able to work independently or collaboratively in cross-functional engineering environments

Job Responsibility

Lead mechanical design for AI supercomputer product in the data center application
Collaborate with the cross functional team to design and optimize thermal solutions for data center hardware, including chips, power modules, and system-level cooling architectures
Collaborate with cross-functional teams to integrate thermal management strategies into hardware design, from concept to mass production
Design and validate mechanical systems, including chassis, enclosures, cooling systems, and high-power connections, ensuring alignment with performance and reliability standards
Perform 3D modeling, FEA, tolerance analysis, and prototyping, ensuring manufacturability and adherence to strict quality requirements
Conduct mechanical testing, including vibration, shock, and thermal cycling, to ensure long-term reliability under extreme operating conditions
Identify and evaluate new technologies and methodologies to improve mechanical and thermal performance in product design, and contribute to the development of new products and technology by providing expertise in mechanical design
Develop appropriate specifications and test procedures as necessary to ensure desired reliability and performance of electronic equipment, collaborate, supervise, mentor, and motivate suppliers to design and develop excellent products, and mentor engineers in all aspects of concept development, analysis, design, and specification
Lead the production and launch of new products and technologies and ensure compliance with relevant quality standards and regulation
Partner with suppliers and manufacturers to support the development of custom mechanical and thermal components and ensure quality in production

What we offer

Medical, dental, and vision insurance for you and your family, with employer contributions to Health Savings Accounts
Pre-tax accounts for Health FSA, Dependent Care FSA, and commuter expenses (parking and transit)
401(k) retirement plan with employer match
Paid parental leave (up to 24 weeks for birth parents and 20 weeks for non-birthing parents), plus paid medical and caregiver leave (up to 8 weeks)
Paid time off: flexible PTO for exempt employees and up to 15 days annually for non-exempt employees
13+ paid company holidays, and multiple paid coordinated company office closures throughout the year for focus and recharge, plus paid sick or safe time (1 hour per 30 hours worked, or more, as required by applicable state or local law)
Mental health and wellness support
Employer-paid basic life and disability coverage
Annual learning and development stipend to fuel your professional growth
Daily meals in our offices, and meal delivery credits as eligible

Fulltime

Hardware Integration Engineer

Merlin is a venture backed aerospace startup building a non-human pilot to enabl...

Location

United States

Salary:

Not provided

Merlin Labs

Expiration Date

Until further notice

Requirements

BS in Electrical or Aerospace Engineering
10+ years of relevant systems level electrical systems and integration design experience for the aviation, aerospace, industries
Experience integrating and testing avionics systems
Experience with component specification, supplier interaction, and procurement processes
Experience integrating and debugging systems containing COTS/MOTS modules, custom circuits, software, sensors, and human / machine / graphical user interfaces
Working knowledge of integrating various components using standard interface protocols such as ARINC 429, RS-232, RS-422, and RS-485
Familiarity with lab test equipment, including oscilloscopes, multimeters, current probes, data acquisition, and bus analyzers
Experience with wire harness design and connector component selection and sourcing
Outstanding organization, analytical, and problem-solving skills
Excellent written, verbal, and presentation communication skills

Job Responsibility

Lead and perform avionics systems integration and testing of components of our aircraft autonomy system
Write and maintain electrical systems requirements documents, electrical load analyses, and other related documents for prototyping and certification
Write, maintain and execute test plans and design verification documents
Specify, identify, integrate and verify Commercial/Modified-Off-the-Shelf (COTS/MOTS) electronic subsystems for aircraft installation
Prepare and release electrical design and fabrication documentation for partners, vendors, and customers
Work with suppliers, managing their performance to requirements, budget and schedule
Provide guidance to other electrical engineers and technicians across the team working on electrical and electronic aspects of the system architecture and schematics including power, computer, electro-mechanical, interconnect systems, wireless communications, cable harnesses, packaging, cable routing, and user interfaces and controls
This position may require up to 50% travel to both domestic and international locations to support hardware integration

What we offer

health
dental
life
unlimited vacation
401k with match

Fulltime

Mechanical Engineer - Powertrain Integration

Design, manufacturing, and operating an all-electric aircraft that can carry fou...

Location

United States , San Jose

Salary:

Not provided

Archer Aviation

Expiration Date

Until further notice

Requirements

5-15 years of engineering experience
Bachelor's degree in Mechanical Engineering
Exposure to integrating air breathing turbomachinery or propulsion systems (Turbofan, Turboshaft, etc)
Proficient in CAD (Solidworks, NX, etc.)
Ability to manage CAD and complex assemblies in Team Center
Familiarity with Mil-Spec fasteners and aerospace hardware standards
Proficient in FEA using professional tools (NASTRAN, ANSYS, Abaqus, etc.)
Experience designing metallic parts including machined components, sheet metal, and weldments
Fluent in GD&T and creating manufacturing drawings
Experience with high voltage DC systems and electrical/mechanical integration considerations

Job Responsibility

Design mechanical integration solutions for powertrain components on prototype aircraft including: generators, turboshaft engines, and energy storage systems (batteries)
Design detailed metallic parts and assemblies to support powertrain mounting, structural interfaces, and system integration
Perform structural analysis and hand calculations to verify component margins, load paths, and interface requirements
Collaborate with structural analysts to ensure designs meet strength, stiffness, and fatigue requirements
Work closely with powertrain engineers and airframe team to ensure proper integration of all systems
Own the prototype development process
requirements, design, BOM, procurement, assembly, test, etc.
Complete handbook calculations to verify system performance and component margins
Interface with suppliers to select COTS solutions where appropriate
Develop verification testing strategies and see your designs through rigorous process intensive testing (DO-160G, etc.)

What we offer

Reasonable accommodations for job applicants with physical or mental disabilities, and those with sincerely held religious beliefs
Equal Opportunity employer committed to diversity and inclusivity in the workplace

Fulltime

Sr. Hardware & Rack Integration Engineer

We are looking for a motivated Hardware and Rack Integration Engineer (L11) to h...

Location

United States , Secaucus

Salary:

100800.00 - 151200.00 USD / Year

AMD

Expiration Date

Until further notice

Requirements

Hands-on experience with rack-level hardware design, integration, cable networking and troubleshooting
Familiarity with servers, rack systems, and network technologies
Knowledge of mechanical, networking, manufacturing, and quality engineering principles
Experience collaborating with program management on project tracking, deliverables, and milestone execution
Proficiency with Microsoft Office
experience with Agile PLM or SAP preferred
Familiarity with CAD tools such as Creo or SolidWorks preferred
Strong organizational and communication skills with the ability to manage multiple priorities
Bachelor’s degree in Mechanical Engineering Technology, Manufacturing Engineering, or Product Design Engineering preferred

Job Responsibility

Lead the design, development, and integration of new rack products, specifications, networking and Bills of Materials (BOMs)
Partner with program management to drive schedules, track milestones, and ensure alignment with business objectives
Support cross-functional teams (Engineering, Manufacturing, Quality, Procurement, Program Management) and customers from Engineering Validation Test (EVT) through Production Validation Test (PVT)
Collaborate with design, supply chain, and operations teams to align technical requirements with program goals
Analyze technical specifications and documentation to ensure compliance with design requirements
Own rack integration activities including testing, troubleshooting, and hands-on support during product ramp-up
Prepare and maintain engineering documentation, test reports, and status updates for traceability and compliance
Provide training and technical guidance to internal teams and system integrators
Drive continuous improvement initiatives to enhance quality, manufacturability, and cost efficiency

Fulltime

Senior Mechanical Engineer - Cell Hardware

Symbotic is seeking a highly talented mechanical engineer to join our R&D Hardwa...

Location

United States , Wilmington

Salary:

125000.00 - 171600.00 USD / Year

Symbotic

Expiration Date

Until further notice

Requirements

Bachelor's degree or higher in Mechanical Engineering
Minimum of 6 years of work experience in a hands-on design role
Industrial robotics, automation, and material handling experience is strongly preferred
Full proficiency with SolidWorks is desired
A demonstrated level of experience using FEA (Solidworks Simulation and/or Ansys) is desired
Experience in designing parts for a variety of manufacturing processes: machining, casting, sheet metal, plastics, fabricated assemblies, etc.
Strong mechanical intuition and hands on approach to conceptualizing and prototyping
Ability to communicate effectively, both verbally and in writing
Desire to take initiative and thrive in a fast-paced environment is essential

Job Responsibility

Invent novel, elegant, and reliable solutions for highly integrated hardware systems
Contribute to the conception, analysis, prototyping, detailed design and validation of complex electromechanical systems using Solidworks
Perform feasibility analyses and make recommendations on viability of concepts
Create quantitative trade studies to evaluate designs and identify optimum solutions
Contribute innovations that satisfy customers’ needs and enable new market opportunities
Research outside sources, evaluate and validate mechanical components such as motors, sensors, bearings, etc. from outside suppliers
Provide technical direction, review, and leadership of external design partners and suppliers
Perform and document mechanical analysis of your designs
Perform tolerance analysis on complex mechanical assemblies and create mechanical drawings in accordance with ANSI Y14.5 standards
Create and manage Bill of Materials (BOMs) and Engineering Change Notices (ECNs) in Siemens Teamcenter PLM

What we offer

medical
dental
vision
disability
401K
PTO

Fulltime

Mechanical Design Engineer: Robotics Hardware Engineering

At Meta, we’re building the future of human connection and the technology that e...

Location

United States , Redmond

Salary:

173000.00 - 245000.00 USD / Year

Mechanical Design Engineer – Space Hardware

Inabia Solutions & Consulting is seeking a Mechanical Design Engineer to support...

Location

United States , Redmond, WA

Salary:

Not provided

Inabia Solutions & Consulting

Expiration Date

Until further notice

Requirements

Bachelor’s degree in Mechanical, Structural, or Aeronautical Engineering (or equivalent)
7+ years of experience designing structural or avionics systems for space applications
5+ years of experience with Siemens NX, Teamcenter, and ASME Y14.5 GD&T
Experience supporting qualification and acceptance testing for space hardware
Must be authorized to work in the U.S. without sponsorship

Job Responsibility

Perform mechanical design and trade studies for space hardware systems
Develop detailed CAD models and engineering drawings with proper GD&T
Support design reviews, proposal efforts, and technical documentation
Participating in development, qualification, and acceptance test campaigns
Collaborate with manufacturing, test, and systems engineering teams
Support hands-on integration and troubleshooting of hardware

Fulltime

Select Country

Hardware Integration Engineer (Mechanical)

Job Description

Job Responsibility

Requirements

Nice to have

What we offer

Looking for more opportunities?

Hardware Integration Engineer (Mechanical)

Staff Mechanical Hardware Engineer - ECU

Mechanical Engineer, Hardware Systems

Hardware Integration Engineer

Mechanical Engineer - Powertrain Integration

Sr. Hardware & Rack Integration Engineer

Senior Mechanical Engineer - Cell Hardware

Mechanical Design Engineer: Robotics Hardware Engineering

Mechanical Design Engineer – Space Hardware

Our AI answers in your language