Flight Test Instrumentation Operations Lead Job at Archer Aviation (San Jose)

Flight Test Instrumentation Mechanical Design Lead

Archer is an aerospace company based in San Jose, California building an all-ele...

Location

United States , San Jose

Salary:

186240.00 - 232800.00 USD / Year

Archer Aviation

Expiration Date

Until further notice

Requirements

B.S. in Engineering
7+ years experience as Mechanical Design Engineer or Instrumentation Engineer
Experience with design and installation of hardware for flight
Experience with the routing of wires/harnesses for aircraft
Experience generating work instructions
Experience with design for manufacturing
Must be able to lift 30 lbs unassisted

Job Responsibility

Support the Design, Fabrication, Developmental Test, and Certification Efforts of Archer’s piloted eVTOL aircraft project
Perform the Mechanical Installation Design for all Flight Test Instrumentation related hardware for flight test aircraft
Support the Installation planning and liaison manufacturing for the installation of flight test instrumentation onto test aircraft in buildup and in active test
Work with internal customers and vendors to solve instrumentation and measurement related challenges
Key advisor to the Instrumentation Director regarding all aircraft instrumentation mechanical design activities
Develop processes and documentation to support the installation and maintenance of flight test instrumentation
Collaborate with the Flight Test Engineering and Certification Teams to plan and perform all required development and certification flight test activities
Collaborate with all engineering design and analysis teams to establish a comprehensive instrumentation plan including, but not limited to, monitoring of strain, temperature, vibration, pressure, airdata, ECS, etc.
Assist in designing all hardware required for flight test. For example, instrumentation racks, air data booms, aircrew interfaces, workstations, camera systems, telemetry systems, etc.
Support instrumentation technicians and Aircraft Operations Team in the implementation of instrumentation designs

Fulltime

Flight Test Instrumentation Electrical Design Lead

Archer is an aerospace company based in San Jose, California building an all-ele...

Location

United States , San Jose

Salary:

186240.00 - 232800.00 USD / Year

Archer Aviation

Expiration Date

Until further notice

Requirements

B.S. in Engineering
7+ years experience as Electrical Design Engineer or Instrumentation Engineer
Experience with design and installation of wiring for flight
Experience with the routing of wires/harnesses for aircraft
Experience generating work instructions
Experience with design for manufacturing
Must be able to lift 30 lbs unassisted

Job Responsibility

Support the Design, Fabrication, Developmental Test, and Certification Efforts of Archer’s piloted eVTOL aircraft project
Perform the Electrical Installation Design for all Flight Test Instrumentation related hardware for flight test aircraft
Support the Installation planning and liaison manufacturing for the installation of flight test instrumentation onto test aircraft in buildup and in active test
Work with internal customers and vendors to solve instrumentation and measurement related challenges
Key advisor to the Instrumentation Director regarding all aircraft instrumentation electrical design activities
Develop processes and documentation to support the installation and maintenance of flight test instrumentation
Collaborate with the Flight Test Engineering and Certification Teams to plan and perform all required development and certification flight test activities
Collaborate with all engineering design and analysis teams to establish a comprehensive instrumentation plan including, but not limited to, monitoring of strain, temperature, vibration, pressure, airdata, ECS, etc
Assist in designing all hardware required for flight test. For example, instrumentation racks, air data booms, aircrew interfaces, workstations, camera systems, telemetry systems, etc
Support instrumentation technicians and Aircraft Operations Team in the implementation of instrumentation designs

Fulltime

Director of Flight Test

Merlin is a venture backed aerospace startup building a non-human pilot to enabl...

Location

United States , North Kingstown

Salary:

Not provided

Merlin Labs

Expiration Date

Until further notice

Requirements

Bachelor’s or Master’s degree in Aerospace Engineering, Mechanical Engineering, or related field (advanced degree preferred)
10 + years of aerospace flight test experience, with significant focus on experimental or developmental aircraft programs
Demonstrated success managing first-flight and experimental test programs for prototype aircraft
Deep knowledge of flight sciences, test instrumentation, telemetry, and data analysis specific to experimental testing
Expertise in FAA Part 21, Part 23/25, Part 27/29, or equivalent experimental certification processes
Proven leadership of multidisciplinary test teams in high-risk experimental environments
Strong technical communication skills, with the ability to brief both technical teams and executive stakeholders

Job Responsibility

Lead all experimental and prototype flight test activities, from concept through certification
Develop and execute test strategies for first flights, envelope expansion, systems validation, and performance testing
Oversee creation of flight test plans, safety risk assessments, hazard analyses, and flight readiness reviews
Partner closely with engineering teams to validate new designs, avionics, autonomy, propulsion, and control systems under test
Direct the work of test pilots, flight test engineers, instrumentation specialists, and ground crews during experimental campaigns
Ensure adherence to FAA/EASA/DoD experimental test standards and experimental certificate requirements
Manage relationships with regulatory authorities, DERs, and other stakeholders to align test programs with certification objectives
Provide leadership in accident/incident prevention, emergency response planning, and operational risk management
Present technical and program-level updates to senior leadership, partners, and certification bodies
Foster a culture of safety, innovation, and technical excellence within the test organization

What we offer

health, dental, life, unlimited vacation, and 401k with match

Fulltime

Lead Flight Test Engineer

The Lead Flight Test Engineer (FTE) is a key technical authority within TEKEVER ...

Location

United Kingdom , West Wales

Salary:

Not provided

Tekever

Expiration Date

Until further notice

Requirements

ETPS UAS Systems Course Graduate or equivalent qualification
Demonstrated experience in flight testing military and/or civilian UAS, or equivalent aerospace systems
Strong understanding of UAS system architecture and mission level performance
Familiarity with MAA RA 2370 Issue 5 and NPA 26/01 – Test & Evaluation requirements
Familiarity with CAA UAS frameworks (e.g., CAP 722, OSC development, SORA)
Proficiency with flight test instrumentation, telemetry systems, and data analysis tools (MATLAB, Python, or mission analysis software)
Working knowledge of airworthiness, safety cases, and regulatory compliance
Strong communication, technical writing, and stakeholder coordination skills

Job Responsibility

Develop detailed Trials/Test Plans for both military and civilian registered UAS
Ensure compliance with MAA Regulatory Publications (MRP) for military T&E
Ensure compliance with CAA regulations, including CAP 722 series for UAS operations
Ensure compliance with EASA UAS and flight test requirements where applicable
Define Flight Test Instrumentation (FTI) requirements, including sensors, data links, and ground systems
Lead airworthiness / regulatory engagement for test approval, including Military Flight Test Permits, CAA Operational Authorisations (OA), OSC content, or specific category risk assessments (SORA), EASA test approvals where applicable
Author trials Risk Assessments, Safety Statements, and Test Hazard Analyses
Ensure risks associated with flight testing are ALARP and Tolerable, in line with MAA and CAA processes
Coordinate with Range Safety, Air Traffic Services, and local airspace authorities
Develop and deliver Flight Test Cards for T&E crews

Fulltime

R&D Electrical Engineer - W87-1 Flight Test Team

We are seeking an Electrical Engineer to join the dynamic W87-1 Systems team, fo...

Location

United States , Livermore

Salary:

121900.00 - 237800.00 USD / Year

Sandia National Laboratories

Expiration Date

Until further notice

Requirements

A bachelor's degree in a relevant discipline, or an equivalent combination of directly relevant education and engineering or scientific experience that demonstrates the knowledge, skills, and ability to perform independent research and development
Ability to obtain and maintain a DOE Q clearance
Graduate degree in Electrical Engineering or a highly related field where an independent research project was a graduation requirement (e.g., independent project, thesis, or dissertation)
Ability to work independently and collaborate well in a multidisciplinary team of designers and test engineers
Outstanding verbal and written skills, including the ability to develop and present briefings that are clear and compelling
Preferred degree in Electrical Engineering
Active DOE Q clearance or equivalent is preferred at the time of application
Experience contributing within a NW Systems Engineering or Telemetry (TM) team on a LEP, Mod, Futures, Stockpile System, or a related/equivalent DoW modernization program
Experience with stockpile or development ND systems, including ND reentry systems and JTA experience
Experience collaborating with SNL test facilities and organizations, demonstrating effective partnership across disciplines

Job Responsibility

Design and Innovate: Create and design cutting-edge test equipment, subcomponents, cables, and other hardware to meet rigorous performance standards for Flight Test Vehicles
Integrate Systems: Conduct requirements discovery, negotiation, and verification for mission objectives and missile compliance, collaborating across engineering domains (hardware, software, mechanical, aerospace, etc.) to ensure cohesive system integration
Lead Technical Direction: Provide guidance to technologist and partners in the assembly, calibration, troubleshooting, and operation of test equipment, system components, and instrumentation of hardware
Troubleshoot and Resolve: Identify root causes of anomalies and failures during testing and development phases
Conduct Electrical Functional Testing: Prepare and operate systems testers, analyze telemetry data, and develop unique test assets to convert data into usable engineering units
Develop Automated Solutions: Design automated test solutions for weapon systems, including test fixtures, cables, electrical sensors, and instrumentation hardware
Collaborate Effectively: Work with SNL Systems Organizations and stakeholders to keep flight test plans on schedule and address integration testing challenges
Test and Evaluate: Analyze test data to inform design decisions, support pre-flight assembly activities, and identify and mitigate risks in system design and testing processes

What we offer

Challenging work with amazing impact that contributes to security, peace, and freedom worldwide
Extraordinary co-workers
Some of the best tools, equipment, and research facilities in the world
Career advancement and enrichment opportunities
Flexible work arrangements for many positions include 9/80 (work 80 hours every two weeks, with every other Friday off) and 4/10 (work 4 ten-hour days each week) compressed workweeks, part-time work, and telecommuting (a mix of onsite work and working from home)
Generous vacation, strong medical and other benefits, competitive 401k, learning opportunities, relocation assistance and amenities aimed at creating a solid work/life balance

Fulltime

Early Career Systems Engineer - W87-1 Flight Test Team

We are seeking a W87-1 Flight Test Vehicle (FTV) System Engineer to join the W87...

Location

United States , Livermore

Salary:

121900.00 - 237800.00 USD / Year

Sandia National Laboratories

Expiration Date

Until further notice

Requirements

A bachelor's degree a relevant discipline, or an equivalent combination of directly relevant education and engineering or scientific experience that demonstrates the knowledge, skills, and ability to perform independent research and development
Ability to obtain and maintain a DOE Q clearance
Graduate degree in Engineering or a highly related field where an independent research project was a graduation requirement (e.g., independent project, thesis, or dissertation)
Experience working with Nuclear Security Enterprise (NSE) laboratories and plants including Pantex, Kansas City National Security Campus (KCNSC), Lawrence Livermore Laboratory (LLNL) and Kansas City National Security Campus/New Mexico Operations (KCNSC/NMO)
Experience working on engineering design, qualification, production, or related modeling/simulation projects
Strong verbal and written communication skills, ability to work effectively in multidisciplinary teams
Active DOE Q clearance or equivalent is preferred at the time of application
Strong background in aerospace or systems engineering, with demonstrated experience in system testing, integration, and troubleshooting
Experience contributing within a NW Systems Engineering or Telemetry (TM) team on a LEP, Mod, Futures, Stockpile System, or a related/equivalent DoW modernization program
Experience with stockpile or development ND systems, including ND reentry systems and JTA experience

Job Responsibility

Design and Innovate: Create and design test equipment, subcomponents, cables, and other hardware to meet rigorous performance standards for Flight Test Vehicles
Integrate Systems: Conduct requirements discovery, negotiation, and verification for both mission objectives and missile compliance. Collaborate across various engineering domains (hardware, software, mechanical, aerospace, etc.) to integrate lower-level designs and subsystems into a cohesive system that functions through environments
Lead Technical Direction: Provide guidance to technologist and partners in the assembly, calibration, troubleshooting, and operation of test equipment, system components, and instrumentation of hardware
Troubleshoot and Resolve: Identify root causes of anomalies and failures during testing and development phases and develop and implement effective mitigation strategies. Engage in continuous improvement initiatives to enhance engineering processes and methodologies
Develop Automated Solutions: Design automated test solutions for weapon systems, including test fixtures, cables, electrical sensors, and instrumentation hardware. Support automated data processing of flight test data via the Sandia ground station
Collaborate Effectively: Work closely with SNL Systems Organizations other laboratories, design partners, sponsors, and stakeholders to ensure flight test plans remain on schedule
Test and Evaluate: Analyze test data and providing insights to inform design decisions and program direction. Support pre-flight assembly activities at Vandenberg Space Force Base. Identify and mitigate risks associated with system design and testing processes

What we offer

Challenging work with amazing impact that contributes to security, peace, and freedom worldwide
Extraordinary co-workers
Some of the best tools, equipment, and research facilities in the world
Career advancement and enrichment opportunities
Flexible work arrangements for many positions include 9/80 (work 80 hours every two weeks, with every other Friday off) and 4/10 (work 4 ten-hour days each week) compressed workweeks, part-time work, and telecommuting (a mix of onsite work and working from home)
Generous vacation, strong medical and other benefits, competitive 401k, learning opportunities, relocation assistance and amenities aimed at creating a solid work/life balance

Fulltime

Environmental Test Technician B First Shift

At Boeing, we innovate and collaborate to make the world a better place. We’re c...

Location

United States , El Segundo

Salary:

22.58 - 33.33 USD / Hour

Boeing

Expiration Date

May 29, 2026

Requirements

High School Diploma or GED
6 months’ experience as a Test technician in aerospace or equivalent industry and/or Trade School training
Demonstrated exceptional attention to detail
Available to work shifted or alternate work schedule when required
Experience using hand tools, repairing and troubleshooting electronic components
Mechanically and mathematically inclined
Knowledgeable about various computer operating systems and software
Ability to obtain a U.S. Security Clearance
Must be a “US Person” as defined by 22 C.F.R. § 120.15

Job Responsibility

Assist and execute environmental tests of space flight hardware using a variety of specialized equipment and tools
Assists in installation and operation of test instrumentation and other specialized test equipment
Interpret engineering drawings, specifications, assembly procedures, and test procedures, and follow the prescribed steps accordingly
Work with engineering to define and refine standard operating procedures
Record, prepare, organize, and deliver test data, run logs, and other relevant documentation for inclusion in final test reports
Maintain environmental test lab equipment, perform resource 5S activities
Support initiatives to maintain safe operations, ensure product quality, reduce lead time/labor hours, etc. through environmental test
Operate and capture data from test equipment (DMMs, oscilloscopes, test racks, etc.)

What we offer

Competitive base pay and variable compensation opportunities
Health insurance
Flexible spending accounts
Health savings accounts
Retirement savings plans
Life and disability insurance programs
Paid and unpaid time away from work
Generous company match to your 401(k)
Industry-leading tuition assistance program
Fertility, adoption, and surrogacy benefits

Fulltime

Environmental Test Technician Senior

At Boeing, we innovate and collaborate to make the world a better place. We’re c...

Location

United States , El Segundo

Salary:

29.42 - 47.09 USD / Hour

Boeing

Expiration Date

March 31, 2026

Requirements

2+ years experience working in a test environment
Available to work shifted or alternate work schedule when required
Ability to maintain an organized, clean workspace
Demonstrated ability to collaborate with peers
Strong attention to detail
Some travel may be required
High School Diploma or Equivalent Required
Must meet Export Control compliance requirements (US Person as defined by 22 C.F.R. § 120.15 required)

Job Responsibility

Set up and execute environmental tests including vibration, shock, thermal vacuum, and thermal cycling for components, subsystems, and satellite products
Execute environmental tests of space flight hardware using a variety of specialized equipment and tools
Install and operate test instrumentation and other specialized test equipment
Interpret engineering drawings, specifications, assembly procedures, test procedures
Work with engineering to define and refine standard operating procedures
Record, prepare, organize, and deliver test data, run logs, and other relevant documentation for inclusion in final test reports
Maintain environmental test lab equipment, perform resource 5S activities
As required, oversee testing at outside test facilities
Support initiatives to maintain safe operations, ensure product quality, reduce lead time/labor hours, etc. through environmental test

What we offer

Competitive base pay and variable compensation opportunities
Health insurance
Flexible spending accounts
Health savings accounts
Retirement savings plans
Life and disability insurance programs
Programs that provide for both paid and unpaid time away from work
Generous company match to your 401(k)
Industry-leading tuition assistance program pays your institution directly
Fertility, adoption, and surrogacy benefits

Fulltime

Flight Test Instrumentation Operations Lead

Archer Aviation

Location:
United States , San Jose

Category:
Research and Development

Contract Type:
Not provided

Salary:

Job Description:

Job Responsibility:

Requirements:

Nice to have:

Additional Information:

Job Posted:
December 06, 2025

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