CrawlJobs Logo

Flight Test Instrumentation Mechanical Design Lead

archer.com Logo

Archer Aviation

Location Icon

Location:
United States , San Jose

Category Icon
Category:
IT - Software Development

Job Type Icon

Contract Type:
Not provided

Salary Icon

Salary:

186240.00 - 232800.00 USD / Year
Save Job
Save Icon
Apply Position

Job Description:

Archer is an aerospace company based in San Jose, California building an all-electric vertical takeoff and landing aircraft with a mission to advance the benefits of sustainable air mobility. We are designing, manufacturing, and operating an all-electric aircraft that can carry four passengers while producing minimal noise.

Job Responsibility:

  • Support the Design, Fabrication, Developmental Test, and Certification Efforts of Archer’s piloted eVTOL aircraft project
  • Perform the Mechanical Installation Design for all Flight Test Instrumentation related hardware for flight test aircraft
  • Support the Installation planning and liaison manufacturing for the installation of flight test instrumentation onto test aircraft in buildup and in active test
  • Work with internal customers and vendors to solve instrumentation and measurement related challenges
  • Key advisor to the Instrumentation Director regarding all aircraft instrumentation mechanical design activities
  • Develop processes and documentation to support the installation and maintenance of flight test instrumentation
  • Collaborate with the Flight Test Engineering and Certification Teams to plan and perform all required development and certification flight test activities
  • Collaborate with all engineering design and analysis teams to establish a comprehensive instrumentation plan including, but not limited to, monitoring of strain, temperature, vibration, pressure, airdata, ECS, etc.
  • Assist in designing all hardware required for flight test. For example, instrumentation racks, air data booms, aircrew interfaces, workstations, camera systems, telemetry systems, etc.
  • Support instrumentation technicians and Aircraft Operations Team in the implementation of instrumentation designs
  • Ensure flight test instrumentation activities are completed on time and within budget

Requirements:

  • B.S. in Engineering
  • 7+ years experience as Mechanical Design Engineer or Instrumentation Engineer
  • Experience with design and installation of hardware for flight
  • Experience with the routing of wires/harnesses for aircraft
  • Experience generating work instructions
  • Experience with design for manufacturing
  • Must be able to lift 30 lbs unassisted

Nice to have:

  • Flight test configuration management process experience
  • Experience with FTI systems and sensor maintenance
  • Experience in Siemens NX
  • Experience as an instrumentation engineer or in an instrumentation related field
  • Experience managing drawing configuration
  • Experience training people on Basics and Advanced Design Topics

Additional Information:

Job Posted:
December 06, 2025

Employment Type:
Fulltime
Work Type:
On-site work
Icon
Archer Aviation - All Job Offers
Job Link Share:
Copy Link Icon
Facebook Icon Twitter Icon LinkedIn Icon

Looking for more opportunities? Search for other job offers that match your skills and interests.

Briefcase Icon

Similar Jobs for Flight Test Instrumentation Mechanical Design Lead

Director of Flight Test

Merlin is a venture backed aerospace startup building a non-human pilot to enabl...
Location
Location
United States , North Kingstown
Salary
Salary:
Not provided
merlinlabs.com Logo
Merlin Labs
Expiration Date
Until further notice
Flip Icon
Requirements
Requirements
  • Bachelor’s or Master’s degree in Aerospace Engineering, Mechanical Engineering, or related field (advanced degree preferred)
  • 10 + years of aerospace flight test experience, with significant focus on experimental or developmental aircraft programs
  • Demonstrated success managing first-flight and experimental test programs for prototype aircraft
  • Deep knowledge of flight sciences, test instrumentation, telemetry, and data analysis specific to experimental testing
  • Expertise in FAA Part 21, Part 23/25, Part 27/29, or equivalent experimental certification processes
  • Proven leadership of multidisciplinary test teams in high-risk experimental environments
  • Strong technical communication skills, with the ability to brief both technical teams and executive stakeholders
Job Responsibility
Job Responsibility
  • Lead all experimental and prototype flight test activities, from concept through certification
  • Develop and execute test strategies for first flights, envelope expansion, systems validation, and performance testing
  • Oversee creation of flight test plans, safety risk assessments, hazard analyses, and flight readiness reviews
  • Partner closely with engineering teams to validate new designs, avionics, autonomy, propulsion, and control systems under test
  • Direct the work of test pilots, flight test engineers, instrumentation specialists, and ground crews during experimental campaigns
  • Ensure adherence to FAA/EASA/DoD experimental test standards and experimental certificate requirements
  • Manage relationships with regulatory authorities, DERs, and other stakeholders to align test programs with certification objectives
  • Provide leadership in accident/incident prevention, emergency response planning, and operational risk management
  • Present technical and program-level updates to senior leadership, partners, and certification bodies
  • Foster a culture of safety, innovation, and technical excellence within the test organization
What we offer
What we offer
  • health, dental, life, unlimited vacation, and 401k with match
  • Fulltime
Read More
Arrow Right

Early Career Systems Engineer - W87-1 Flight Test Team

We are seeking a W87-1 Flight Test Vehicle (FTV) System Engineer to join the W87...
Location
Location
United States , Livermore
Salary
Salary:
121900.00 - 237800.00 USD / Year
sandia.gov Logo
Sandia National Laboratories
Expiration Date
Until further notice
Flip Icon
Requirements
Requirements
  • A bachelor's degree a relevant discipline, or an equivalent combination of directly relevant education and engineering or scientific experience that demonstrates the knowledge, skills, and ability to perform independent research and development
  • Ability to obtain and maintain a DOE Q clearance
  • Graduate degree in Engineering or a highly related field where an independent research project was a graduation requirement (e.g., independent project, thesis, or dissertation)
  • Experience working with Nuclear Security Enterprise (NSE) laboratories and plants including Pantex, Kansas City National Security Campus (KCNSC), Lawrence Livermore Laboratory (LLNL) and Kansas City National Security Campus/New Mexico Operations (KCNSC/NMO)
  • Experience working on engineering design, qualification, production, or related modeling/simulation projects
  • Strong verbal and written communication skills, ability to work effectively in multidisciplinary teams
  • Active DOE Q clearance or equivalent is preferred at the time of application
  • Strong background in aerospace or systems engineering, with demonstrated experience in system testing, integration, and troubleshooting
  • Experience contributing within a NW Systems Engineering or Telemetry (TM) team on a LEP, Mod, Futures, Stockpile System, or a related/equivalent DoW modernization program
  • Experience with stockpile or development ND systems, including ND reentry systems and JTA experience
Job Responsibility
Job Responsibility
  • Design and Innovate: Create and design test equipment, subcomponents, cables, and other hardware to meet rigorous performance standards for Flight Test Vehicles
  • Integrate Systems: Conduct requirements discovery, negotiation, and verification for both mission objectives and missile compliance. Collaborate across various engineering domains (hardware, software, mechanical, aerospace, etc.) to integrate lower-level designs and subsystems into a cohesive system that functions through environments
  • Lead Technical Direction: Provide guidance to technologist and partners in the assembly, calibration, troubleshooting, and operation of test equipment, system components, and instrumentation of hardware
  • Troubleshoot and Resolve: Identify root causes of anomalies and failures during testing and development phases and develop and implement effective mitigation strategies. Engage in continuous improvement initiatives to enhance engineering processes and methodologies
  • Develop Automated Solutions: Design automated test solutions for weapon systems, including test fixtures, cables, electrical sensors, and instrumentation hardware. Support automated data processing of flight test data via the Sandia ground station
  • Collaborate Effectively: Work closely with SNL Systems Organizations other laboratories, design partners, sponsors, and stakeholders to ensure flight test plans remain on schedule
  • Test and Evaluate: Analyze test data and providing insights to inform design decisions and program direction. Support pre-flight assembly activities at Vandenberg Space Force Base. Identify and mitigate risks associated with system design and testing processes
What we offer
What we offer
  • Challenging work with amazing impact that contributes to security, peace, and freedom worldwide
  • Extraordinary co-workers
  • Some of the best tools, equipment, and research facilities in the world
  • Career advancement and enrichment opportunities
  • Flexible work arrangements for many positions include 9/80 (work 80 hours every two weeks, with every other Friday off) and 4/10 (work 4 ten-hour days each week) compressed workweeks, part-time work, and telecommuting (a mix of onsite work and working from home)
  • Generous vacation, strong medical and other benefits, competitive 401k, learning opportunities, relocation assistance and amenities aimed at creating a solid work/life balance
  • Fulltime
Read More
Arrow Right

R&D Electrical Engineer - W87-1 Flight Test Team

We are seeking an Electrical Engineer to join the dynamic W87-1 Systems team, fo...
Location
Location
United States , Livermore
Salary
Salary:
121900.00 - 237800.00 USD / Year
sandia.gov Logo
Sandia National Laboratories
Expiration Date
Until further notice
Flip Icon
Requirements
Requirements
  • A bachelor's degree in a relevant discipline, or an equivalent combination of directly relevant education and engineering or scientific experience that demonstrates the knowledge, skills, and ability to perform independent research and development
  • Ability to obtain and maintain a DOE Q clearance
  • Graduate degree in Electrical Engineering or a highly related field where an independent research project was a graduation requirement (e.g., independent project, thesis, or dissertation)
  • Ability to work independently and collaborate well in a multidisciplinary team of designers and test engineers
  • Outstanding verbal and written skills, including the ability to develop and present briefings that are clear and compelling
  • Preferred degree in Electrical Engineering
  • Active DOE Q clearance or equivalent is preferred at the time of application
  • Experience contributing within a NW Systems Engineering or Telemetry (TM) team on a LEP, Mod, Futures, Stockpile System, or a related/equivalent DoW modernization program
  • Experience with stockpile or development ND systems, including ND reentry systems and JTA experience
  • Experience collaborating with SNL test facilities and organizations, demonstrating effective partnership across disciplines
Job Responsibility
Job Responsibility
  • Design and Innovate: Create and design cutting-edge test equipment, subcomponents, cables, and other hardware to meet rigorous performance standards for Flight Test Vehicles
  • Integrate Systems: Conduct requirements discovery, negotiation, and verification for mission objectives and missile compliance, collaborating across engineering domains (hardware, software, mechanical, aerospace, etc.) to ensure cohesive system integration
  • Lead Technical Direction: Provide guidance to technologist and partners in the assembly, calibration, troubleshooting, and operation of test equipment, system components, and instrumentation of hardware
  • Troubleshoot and Resolve: Identify root causes of anomalies and failures during testing and development phases
  • Conduct Electrical Functional Testing: Prepare and operate systems testers, analyze telemetry data, and develop unique test assets to convert data into usable engineering units
  • Develop Automated Solutions: Design automated test solutions for weapon systems, including test fixtures, cables, electrical sensors, and instrumentation hardware
  • Collaborate Effectively: Work with SNL Systems Organizations and stakeholders to keep flight test plans on schedule and address integration testing challenges
  • Test and Evaluate: Analyze test data to inform design decisions, support pre-flight assembly activities, and identify and mitigate risks in system design and testing processes
What we offer
What we offer
  • Challenging work with amazing impact that contributes to security, peace, and freedom worldwide
  • Extraordinary co-workers
  • Some of the best tools, equipment, and research facilities in the world
  • Career advancement and enrichment opportunities
  • Flexible work arrangements for many positions include 9/80 (work 80 hours every two weeks, with every other Friday off) and 4/10 (work 4 ten-hour days each week) compressed workweeks, part-time work, and telecommuting (a mix of onsite work and working from home)
  • Generous vacation, strong medical and other benefits, competitive 401k, learning opportunities, relocation assistance and amenities aimed at creating a solid work/life balance
  • Fulltime
Read More
Arrow Right

Software Engineer II

We are seeking a skilled software engineer to join our team and help implement a...
Location
Location
Czech Republic , Multiple Locations
Salary
Salary:
Not provided
https://www.microsoft.com/ Logo
Microsoft Corporation
Expiration Date
Until further notice
Flip Icon
Requirements
Requirements
  • Bachelor's Degree in Computer Science or related technical field AND technical engineering experience with coding in languages including, but not limited to, C, C++, C#, Java, JavaScript, or Python
  • OR equivalent experience.
Job Responsibility
Job Responsibility
  • AI-Native Development: Improves artificial intelligence (AI) tools and practices across the software development lifecycle (SDLC)
  • Proactively takes responsibility for the content of their AI-generated requirements, design documents, code, and other assets, assisting other members of the team to do the same
  • Incorporates Responsible AI practices into the SDLC to ensure appropriate controls over AI-generated assets
  • Applies SDLC and engineering health measures (e.g., Accelerate, SPACE framework, Engineering System Success Playbook [ESSP]) to guide improvements to processes and practices, especially those involving AI
  • Experiments with AI tools and practices to improve their own capabilities, and provides recommendations on how to adopt them to other members of the team.
  • Coding: Leads by example across teams and mentors others to produce extensible, maintainable, well-tested, secure, and performant code used across products that adheres to design specifications
  • Leads efforts to continuously improve code performance, testability, maintainability, effectiveness, and cost, while learning about and accounting for relevant trade-offs
  • Identifies best practices and coding patterns (e.g., leveraging state-of-the-art generative artificial intelligence [GenAI], approaches to source code organization, naming conventions) and provides deep expertise in the coding and validation strategy
  • Creates and applies metrics to drive code quality and stability, appropriate coding patterns, and best practices
  • Identifies and anticipates blockers or unknowns during the development process, escalates them, communicates how they will impact timelines, and then leads efforts to identify and implement strategies and/or opportunities to address them.
  • Fulltime
Read More
Arrow Right

Senior Engineering Specialist, Loads and Dynamics

At Bombardier, we design, build and maintain the world’s peak-performing aircraf...
Location
Location
United States , Wichita
Salary
Salary:
Not provided
bombardier.com Logo
Bombardier
Expiration Date
Until further notice
Flip Icon
Requirements
Requirements
  • Bachelor's or Master’s degree in Aerospace or Mechanical Engineering
  • At least 10 years of experience in external loads analyses in the aerospace industry
  • Good understanding of the FAR 25 certification requirements
  • Strong background in static and dynamic aeroelastic loads analyses
  • Ability to develop FEM models, compute airframe design loads and component design loads (high lift and control surface) or perform flutter and Aeroservoelastic analysis
  • Previous experience using Nastran for Dynamic/Aeroelastic analysis
  • Good understanding of FEM, unsteady aerodynamics, and frequency-based data analysis
  • Familiarity with concepts of linearizing controls laws to be used for TDG and PSD gust and Aeroservoelastic analyses
  • Good knowledge of engine fan blade out and windmilling dynamic loads analyses
  • Experience in working in flight test environment, collecting flight test data and comparing flight test data with analyses data
Job Responsibility
Job Responsibility
  • Act as an Aircraft Loads Applications Lead: elaborate mid to long term plans and coordinate their execution by supporting and providing technical leadership, mentoring, and training to a team of Aircraft Loads Professionals
  • Analyze complex Aircraft Loads problems and organize technical reviews to resolve complex investigations
  • Contribute to growing the Loads engineering Knowledge Domain by proposing the approaches and techniques to improve the efficiency and fidelity of aircraft loads simulations
  • Use engineering judgment on selecting the appropriate methods, techniques, and tools in resolving complex issues
  • Lead interface with other engineering disciplines such as Flight Characteristics, Structures, Mass Properties, Systems, Fly-By-Wire, Landing Gear and Flight Test
  • Perform analyses and simulations to compute aircraft design loads, in support of new aircraft design studies and continued airworthiness of in-service aircraft
  • Define restrictions and special instructions for flight test procedures based on loads and dynamics analyses
  • Provide Loads support for both flight test and in-service AOGs
  • Document analyses and findings in engineering certification reports
  • Support Aircraft Landing Gear development, analysis and test
What we offer
What we offer
  • Insurance plans (Dental, medical, life insurance, disability, and more)
  • Competitive base salary
  • Retirement savings plan
  • Employee Assistance Program
  • Tele Health Program
  • Fulltime
Read More
Arrow Right

Propulsion Test Engineer

Mach Industries is seeking a Propulsion Test Engineer to support the calibration...
Location
Location
United States , San Luis Obispo
Salary
Salary:
100000.00 - 200000.00 USD / Year
machindustries.com Logo
Mach Industries
Expiration Date
Until further notice
Flip Icon
Requirements
Requirements
  • 2+ years of experience in mechanical engineering, with a focus on engine systems, drivetrain, or complex mechanical systems, emphasis on test preferred
  • 5 years in related aerospace experience without degree
  • Multi-talented across overall test ops, understanding of flight test development campaigns and helping to lead the engineering team on requirements
  • Proficiency in CAD tools (e.g., NX, SolidWorks) and experience with engineering analysis tools (e.g., FEA, CFD)
  • Bachelor’s degree or higher in Mechanical Engineering, Aerospace Engineering, or a related field
  • Hands-on experience with prototyping, testing, and iteration of mechanical systems
  • Willing to support short-term off-site testing at various test ranges
Job Responsibility
Job Responsibility
  • Create test systems and infrastructure including test cells and instrumentation packages
  • Develop control systems for test cells maintaining high accuracy and quality of data reported
  • Execute verification and validation test plans of engines and related systems
  • Assist in assembly, integration, and testing activities for first articles and first flight assets
  • Collaborate with propulsion design, systems integration, and manufacturing teams to ensure test results inform system optimization
  • Analyze test data to validate engine performance, identify anomalies, and recommend improvements
  • Support short-term off-site testing at various test ranges as needed to meet project milestones
What we offer
What we offer
  • Offers Equity
  • healthcare
  • dental and vision plans
  • retirement savings
  • paid time off
  • continuing education, training, and career growth funds
  • Fulltime
Read More
Arrow Right

Professional Senior, Mechanical Engineering Experimental Design

At Bombardier, we design, build and maintain the world’s peak-performing aircraf...
Location
Location
Canada , St-Laurent
Salary
Salary:
Not provided
bombardier.com Logo
Bombardier
Expiration Date
Until further notice
Flip Icon
Requirements
Requirements
  • Bachelor’s degree in Mechanical Engineering, Aerospace Engineering, or a related field, with at least ten(10) years of relevant experience in mechanical design within the aerospace sector
  • Eligibility for registration under the Canadian Controlled Goods Program (CGP)
  • Member of the Ordre des ingénieurs du Québec (OIQ)
  • Advanced proficiency in CATIA V5 and Siemens NX design software, as well as Microsoft Office tools, particularly PowerPoint and Excel
  • Strong knowledge of structures, materials, and standard components used in industrial and aerospace sectors, with experience in the design of machined parts, welded assemblies, sheet metal components and instrumentation
  • Solid understanding of aerospace technical and regulatory requirements, with proven ability to manage complex projects including planning, budget tracking, and risk management
  • Recognized technical leadership within multidisciplinary teams, with the ability to influence stakeholders, build strong relationships, and demonstrate accountability, sound judgment, and strong team spirit
  • Excellent analytical, problem-solving, and decision-making skills, with the ability to manage priorities in a dynamic environment and confidently present to management teams
  • Excellent interpersonal and written communication skills in both French and English
Job Responsibility
Job Responsibility
  • Design mechanical installations for complex experimental systems (flight test aircraft, structural or systems test rigs, wind tunnel models) related to new aircraft development, in-service support as well as defense projects
  • Perform design using CATIA V5 and Siemens NX, and ensure the release of engineering drawings and documents in accordance with aerospace technical requirements
  • Plan, monitor, and control design schedules and costs by identifying critical risks and defining appropriate mitigation strategies for the projects under your responsibility
  • Interpret technical requirements from internal clients to develop robust solutions that meet design criteria while optimizing cost and lead time
  • Conduct preliminary structural stress analysis on the designed installations
  • Collaborate with multidisciplinary teams, act as a technical leader, influence stakeholders, build strong relationships, and actively contribute to team development
  • Ensure project execution by working closely with the experimental shop and actively supporting manufacturing, assembly, and installation phases
  • Manage priorities in complex environments and confidently present technical solutions to management teams
  • Contribute actively to the success of Bombardier’s Experimental department through unique, high-impact projects
What we offer
What we offer
  • Insurance plans (Dental, medical, life insurance, disability, and more)
  • Competitive base salary
  • Retirement savings plan
  • Employee Assistance Program
  • Tele Health Program
  • Fulltime
Read More
Arrow Right

Senior Engineer Mechanisms

You will lead a small team of responsible engineers developing stage separation ...
Location
Location
Germany , Ottobrunn
Salary
Salary:
Not provided
isaraerospace.com Logo
Isar Aerospace
Expiration Date
Until further notice
Flip Icon
Requirements
Requirements
  • Master’s degree in engineering or related field
  • Proficient German and English skills
  • 8+ years of experience in a full cycle design engineering role, including CAD, analysis, assembly and test
  • First experience leading or mentoring a hardware development team
  • Experience with kinematic synthesis, pneumatic/hydraulic actuation, mechatronics, instrumentation, structures strength, stability, fatigue failure modes and tribology
  • Experience with manufacturing processes, project management, scheduling/planning, materials and surface treatments
  • 5+ years of hands-on hardware build experience
Job Responsibility
Job Responsibility
  • Leading design of the vehicle mechanisms through design phases until qualification and acceptance
  • Requirements definition for vehicle mechanisms
  • Driving trade studies, manufacturing optimization and performance for mechanisms
  • Leading and developing the mechanisms team, including hiring for new roles and identifying growth areas to fill
  • Coordination partner team developments in structures and propulsion
  • Creating, reviewing, releasing and approving development and flight hardware drawings and design documentation
  • Identifying build/test/design optimizations and working them to resolution
What we offer
What we offer
  • Employee Participation Program: Share in our success through our virtual company share program
  • 30 days of vacation
  • Company pension plan: Secure your future with our company pension plan, featuring a 20% employer contribution after the probation period
  • Subsidised lunch: Stay energised with delicious, subsidised lunches every day
  • Public transport ticket: Commute with ease using a fully financed Deutschlandticket
  • Sport Clubs membership: Stay fit with our sponsored sports club memberships (EGYM Wellpass)
  • Individual learning allowance: Grow your skills with an individual learning budget granted after the probation period
  • Childcare allowance: Receive a childcare allowance for your non-school-age children
Read More
Arrow Right
Jobs by Category
Art and Entertainment Jobs Banking Jobs Call Center Jobs Construction Jobs Consulting Jobs Customer Service Jobs Education Jobs Energy Jobs Finance Jobs Gastronomy Jobs Health and Beauty Jobs Hospitality and Tourism Jobs Human Resources Jobs Insurance Jobs IT - Administration Jobs IT - Software Development Jobs Legal Jobs Logistics Jobs Manufacturing Jobs Marketing, Digital Marketing, SEO, SEM Jobs Media Jobs Nursing Jobs Office Administration Jobs Pharmacy Jobs Physical Work Jobs Public Relations Jobs Public Sector Jobs Purchasing Jobs Quality Control Jobs Real Estate Jobs Research and Development Jobs Sales Jobs
Job Positions Jobs by Country
United States Jobs United Kingdom Jobs India Jobs Canada Jobs Australia Jobs Germany Jobs Ireland Jobs Poland Jobs
Company
Blog About Us Contact
Follow Us
Facebook
X (Twitter)
LinkedIn
Instagram
CrawlJobs Group
ITFlashcards AllDevBlogs
© 2026 CrawlJobs Ltd. All Rights Reserved
Terms & Conditions Privacy Policy