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This role is at Spirit AeroSystems, Inc. a wholly owned subsidiary of The Boeing Company, supporting Spirit’s Commercial Business Units ("Spirit Commercial"). Spirit Commercial designs and builds commercial aerostructures, including for Boeing Commercial Airplanes, one of Boeing’s three business units and the premier manufacturer of commercial jetliners for decades. Spirit Commercial’s core products include fuselages, pylons, nacelles and wing components, with a focus on innovative composite and aluminium manufacturing solutions.
Job Responsibility
Leads and directs quality organizations for acquire, define, produce or service processes
Establishes, oversees, and administers processes, policies, and best practices, and determines resource requirements, acquisition, redeployment, improvement plans and quality measures
Interfaces with other organizations, external suppliers, customers, and regulatory agencies to define, evaluate and communicate accomplishment of project and program priorities through all phases in the service life cycle
Provides organizational vision and strategic plan, quality policies, processes, and procedures, as well as process improvements and prevention measures
Communicates, educates, trains and coaches customers, suppliers, and internal personnel regarding Quality policies, processes and procedures
Provides cross-functional leadership and Quality technical expertise
Acts as the primary Liaison between the Spirit Wichita MRO and the Federal Aviation Administration (FAA) to verify company compliance with the Federal Aviation Regulations (FAR)’s, European Union Aviation Safety Agency(EASA) and United Kingdom Civil Aviation Authority (UK CAA)
Manage within the Maintenance, Repair, and Overhaul area, inspections of materials, parts, and assemblies in original production or modified from original type design products to ensure that they conform to type certification or engineering approved data or data acceptable to the administrator and pass inspection for safe operation
Provides technical expertise to company employees, FAA, customers, and suppliers on issues of compliance with contractual, regulatory, and company requirements
Under the general supervision of the FAA, oversee issuance of original or replacement type airworthiness approvals for products and articles that conform to approved design requirements and are in a condition for safe operation
Determine that the requested maintenance, preventive maintenance, or alteration can be accomplished within the applicable data despite any other damage or discrepancies noted
Maintain and Audit Approved Supplier list for certified and non-certified suppliers
Maintain and review Maintenance Functions used by Spirit Production
Ensure compliance with all manuals and Standard Operating Procedures (SOP) and update as required
Ensure records of all calibrations and checks are kept current, and the calibrations are performed in accordance with the standards and procedures
Maintain the Virtual Workstation
Prepare and execute all internal and external audits, including performing root cause corrective action (RCCA) on findings
Ensure all incoming, hidden damage, preliminary, in-process, and final inspections are performed in accordance with the procedures
Determine equivalency of tools and equipment used by the repair station (other than that recommended by manufacturers) and document that determination
Submit reports of serious failures, malfunctions, or defects in accordance with the procedures
Ensure all employees follow FAR Part 121.377, Duty Time Limitations
Act as the primary contact for issues that may arise related to Technical Data, Shelf Life, Calibrated Tooling, and Scrap Parts
Ensure that work accomplished outside the repair station’s fixed location is performed per procedure
Ensure that parts designated as scrap are appropriately dispositioned
Ensure work performed by contracted vendors are properly performed and documented, including audits
Continuously review the repair station’s training program to ensure all training needs are met
Perform the repair station’s “self-evaluation” to determine if an article can be added to its Capability List
Review repair station work packages/maintenance records/final certification documents
Maintaining a current and accurate FAA-approved training program
Assure that all employees performing Safety Sensitive work are included in the DOT Anti-Drug and Alcohol Program
Determine that all manufacturers’ instructions for continued airworthiness (e.g., maintenance, overhaul, and repair manuals), service bulletins, service letters, government and industry standards, and other data acceptable to or approved by the FAA relative to the civil aviation articles maintained or altered by the repair station are in current status and available to maintenance and inspection personnel
Ensure the availability and currency of the technical information required to perform work whenever a new article is introduced for maintenance, preventive maintenance, or alteration
Maintain or achieve regulatory certifications as required
Ensure that all inspectors follow the requirements specified in procedures
Implement and maintain Foreign Object Debris/Damage program In Accordance With (IAW) published Repair Station procedures
Ensure all inspections are properly performed and recorded, and all records are properly executed before final approval for return to service of articles maintained or altered by this repair station
When authorized and qualified, perform approval for return to service of articles repaired/maintained or altered by this repair station
Act as the backup contact when the Chief Inspector is not available for issues that may arise related to Technical Data, Shelf Life, Calibrated Tooling and Scrap Parts
Ensure all personnel are trained in the appropriate safety practices and procedures, including proper use and location of firefighting equipment
Ensure inspectors have the appropriate technical data available during the performance of inspection activities
Ensure that Part 121, 125, 129 and 135 customer requirements are obtained, made available and followed
Ascertain qualifications of all technical employees prior to work assignment through tests and evaluation of their previous experience
Train, assist, and supervise inspectors in proper work procedures and practices
Ensure the inspection equipment and tools are maintained in good working order
Ensure the shop premises are maintained in a clean and orderly manner
Ensure that all inspection processes are appropriately completed and documented on the maintenance records as set forth in the procedure
Perform self-evaluation to assure compliance with all repair station policies and procedures
Coordinate with the Chief Inspector to determine if hidden damage inspection will be performed
Perform the incoming review to identify, control, segregate, and maintain all materials (including raw materials and parts) according to the manufacturer requirements or standard industry practices
Ensure the preservation of all articles or parts, while carried in inventory, including parts that are subject to deterioration and shelf-life specifications
Execute specified shelf-life requirements
Ensure the preservation and storage of all materials, parts, and supplies in a condition enabling them to be installed or used on civil aviation articles
Requirements
Must have 10 years’ experience in a FAA Part 145 Repair Station
Must have working Knowledge of FAA 14 CFR Parts 21, 39, 43, 65, 91, 121, 135, and 145
Must have FAA Airframe Certificate or the ability to obtain a FAA Repairmen certificate
Able to read, write, and speak English
Good communication skills both written and verbal
Must have good time management skills
Must pass a FAA drug and alcohol pre-employment test