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We’re seeking a Process Engineer in a pivotal role within our Technology department based in Monroe, NC. You’ll be primarily responsible for leading and optimizing hot working processes across various stages of production for Nickel, Titanium, and Specialty Steel alloy products. The successful candidate will leverage their expertise in Metallurgical or Materials Science & Engineering to enhance process efficiency, product quality, and safety while supporting the development and standardization of new and existing products and processes.
Job Responsibility:
Leading and optimizing hot working processes across various stages of production for Nickel, Titanium, and Specialty Steel alloy products
Technical lead for various post-melt processes including open-die press forging, GFM radial forging, and hot rolling of Nickel, Titanium, and Specialty Steel alloy products
Develop and maintain metallurgical and operational expertise in thermo-mechanical processing of Nickel, Titanium, and Specialty Steel alloys, and impact on material properties
Lead and support programs to continuously improve process yields, cost, cycle time, as well as resolve process-related non-conformances
Collaborate with Operations, Maintenance, and Quality personnel to develop improvements to manufacturing processes and standards (KCCs)
Lead and support team-based continuous improvement activities including risk assessments, 5-why problem solving, CEDAC, process mapping, process audits, and standard work
Support internal/external customers by analyzing thermo-mechanical processing data
Support Product Engineering and R&D in the development, evaluation and standardization of new products and processes
Apply thermal/deformation modeling to evaluate and improve products and processes
Provide technical support during customer audits
Requirements:
B.S. or M.S. in Metallurgical Engineering or Materials Science & Engineering
2+ years of experience in a metals-related industry
Nice to have:
Working knowledge of wrought metal processing (e.g., melt, open-die press forging, GFM radial forging, hot rolling, heat treatment, etc.)
Proficient in statistical data analysis using Excel, JMP, Minitab, or similar software packages
Knowledge and application of Six Sigma or similar problem-solving methodologies
Knowledge and application of continuous improvement tools (e.g., risk assessment, 5-why problem solving, CEDAC, etc.)
Application of thermal/deformation modeling results in solving problems and optimizing processes