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Engine Analysis Engineer

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Energy Systems

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Location:
United States , Waukesha

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Category:
IT - Software Development

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Contract Type:
Not provided

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Salary:

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Job Description:

The Engine Analysis Engineer plays an important role in advancing the design and performance of internal combustion engines (ICE), through simulation, modeling, and data-driven analysis. This position leverages 1-D, CFD, FEA, and machine learning tools to optimize system behavior, reduce emissions, and improve product reliability across a range of applications.

Job Responsibility:

  • Perform system-level and component-level simulations using 1-D tools such as GT-SUITE, Matlab/Simulink, Converge, and Ansys Fluent to support engine and generator design and development
  • Conduct CFD and FEA analyses to evaluate thermal, structural, and fluid dynamics performance of mechanical and energy systems
  • Conduct in-cylinder combustion analysis using Converge to aid in optimizing the power cylinder design for combustion efficiency and thermal management
  • Interpret simulation results and collaborate with cross-functional teams through design reviews and technical discussions to guide product development
  • Contribute to the development of modeling workflows and analysis best practices to improve efficiency and accuracy
  • Document analysis objectives, methods, and results using standardized reporting formats
  • Apply data analysis techniques, including Matlab/Simulink modeling, Python-based scripting and machine learning, to support predictive modeling and performance forecasting
  • Stay informed on relevant technologies, tools, and industry trends to support continuous improvement

Requirements:

  • Bachelor’s degree in Mechanical Engineering, Electrical Engineering, Aerospace Engineering, Computer Science, or a related field of study
  • 2 years of relevant work experience
  • Experience as a Simulation Engineer, Analysis Engineer, or a related engineering discipline
  • Hands-on experience with 1-D simulation with GT-SUITE
  • Experience applying MATLAB/Simulink and Python in engineering analysis and simulation
  • Hands-on experience with GT-xCHEM or CHEMKIN as applied to engine aftertreatment system modeling
  • Proficiency in applying 1-D and 3-D CFD tools to internal combustion engine related systems, including thermal management, lubrication system, crankcase ventilation, combustions phasing, camshaft design, turbochargers, exhaust gas recirculation, and exhaust aftertreatment
  • Experienced in simulating in-cylinder combustion using Converge
  • Experience with co-simulation environments, including Software-in-the-Loop (SiL) and Hardware-in-the-Loop (HiL)
  • Familiarity with machine learning and predictive analytics techniques applied to engine performance and emissions modeling
  • Familiarity with internal combustion engine exhaust aftertreatment system design and specification
  • Strong analytical and problem-solving skills, with a deep understanding of internal combustion engine design, operation, and testing
  • Strong written and verbal communication skills with the ability to clearly interpret and present complex simulation results to technical and non-technical audiences

Nice to have:

  • Master’s degree in mechanical engineering, Aerospace Engineering, Computer Science, or a related field of study
  • 5 years of hands-on experience in engine and engine system simulation with GT-SUITE
  • 3 years of experience applying MATLAB/Simulink and Python in engineering analysis and simulation to internal combustion engine design
  • 3 years of experience using Converge to conduct in-cylinder combustion modeling in internal combustion engines
  • 3 years of experience in exhaust aftertreatment simulation with GT-Suite/GT-xCHEM or CHEMKIN
  • Advanced proficiency in applying 1-D and 3-D CFD tools to complex propulsion systems, with demonstrated success in optimizing thermal, lubrication, and ventilation performance
  • Deep expertise in internal combustion engine system architecture, operational dynamics, and advanced testing methodologies
  • Extensive experience designing and executing co-simulation workflows, including SiL and HiL integration for real-time system validation
  • Exceptional ability to synthesize and present complex simulation insights to diverse technical and non-technical stakeholders, influencing design decisions
  • Proficient in applying machine learning and advanced predictive analytics to optimize engine performance and emissions, with experience developing custom models
  • Superior analytical acumen and strategic problem-solving capabilities, with a track record of delivering high-impact engineering solutions
  • Excellent written and verbal communication skills with the ability to clearly interpret and present complex simulation results to technical and non-technical audiences
  • Familiarity with gaseous fuel systems for internal combustion engines
What we offer:
  • medical, dental and vision plans
  • life, long-term disability, flexible spending, and health savings accounts, accrued paid time off, 8 paid Holidays, opportunity for overtime and 401(k) retirement benefits

Additional Information:

Job Posted:
February 20, 2026

Employment Type:
Fulltime
Work Type:
On-site work
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