Electric Propulsion Thermal Lead Jobs

Archer Aviation

134400.00 - 168000.00 USD / Year

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Lead thermal design and analysis for electric propulsion systems in an eVTOL aircraft.

Lead thermal design and analysis team focused on electric propulsion thermal architecture development while contributing domain expertise individual contributor work
Lead ground-up thermal design activities for electric motors, generators, and power electronics in eVTOL applications, including concept through implementation
Perform detailed thermal simulations and create analytical models to predict component temperatures and system performance
Validate simulation models through testing and refine them based on experimental data
Assist in conducting trade studies to evaluate design alternatives and determine optimal thermal solutions
Collaborate with mechanical design teams to integrate thermal solutions that meet packaging, weight, and performance requirements
Lead thermal optimization initiatives across powertrain systems to enhance overall efficiency and performance
Support thermal testing activities, including test plan development, execution, and data analysis
Analyze flight test data to verify in-flight thermal performance and identify opportunities for improvement
Document design rationale, analysis methodologies, and test results

Bachelor's degree in Mechanical Engineering, Aerospace Engineering, or related technical field
Master's degree preferred
5+ years of experience in thermal design and analysis of complex electromechanical systems
Strong fundamentals and demonstrated understanding of heat transfer and flow physics, including, conduction, convection and radiation
Demonstrated experience with ground-up thermal design for high-performance systems
Experience conducting and supporting engineering trade studies for thermal solutions
Strong understanding of heat transfer principles, fluid dynamics, and cooling system design
Proficiency in thermal simulation software and analytical modeling techniques
Advanced skills in MATLAB and Python for data analysis and model development
Comprehensive knowledge of electric motor thermal characteristics and cooling methodologies
Experience with power electronics cooling
Strong problem-solving abilities with a systematic approach to engineering challenges
Excellent communication skills and ability to work effectively in multidisciplinary teams
Ability to work in laboratory and test environments
May require occasional travel to test facilities

Experience in aerospace or automotive industries
Knowledge of eVTOL or electric aircraft thermal challenges
Familiarity with CFD software and conjugate heat transfer analysis
Experience with Lumped Parameter Thermal Network (LPTN) modeling for complex, coupled systems
Experience with design and testing of liquid cooling systems
Background in optimizing thermal systems for weight-sensitive applications
Understanding of regulatory requirements related to powertrain thermal management
Familiarity with air and liquid cooling solutions, e.g., heat sinks, coldplates, heat pipes

Employment Type:

Fulltime

Work Type:

On-site work

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