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Director, Battery Pack Engineering

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ALSO

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Location:
United States , Palo Alto

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Category:
IT - Software Development

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Contract Type:
Not provided

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Salary:

250000.00 - 320000.00 USD / Year
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Job Description:

ALSO is seeking a technical leader who can grow high-performing engineering teams while delivering fully integrated, high-quality battery packs across mechanical, electrical, thermal, and safety domains.

Job Responsibility:

  • Lead end-to-end battery pack product development, including detailed mechanical design, validation and testing, DFM/DFX, high-volume manufacturing ramp, certification, and continuous product and process improvements
  • Manage multiple battery technology and product development workstreams spanning early concept, detailed design, validation, launch, and sustaining engineering
  • Grow and lead several small engineering teams across mechanical design, test, modeling, and requirements engineering
  • provide coaching, prioritization, and technical guidance
  • Develop and maintain strong relationships with battery cell suppliers and drive cell selection and qualification for each new application
  • Expand cell- and pack-level performance and safety testing capabilities, including lab infrastructure, equipment, and test processes
  • Advance cell- and pack-level electrical, thermal, life, and health modeling capabilities to support design, controls, and safety analysis
  • Collaborate closely with Systems Engineering, Product Architecture, BMS hardware, and Controls Engineering to deliver integrated, high-performance battery systems

Requirements:

  • BS or higher in engineering (mechanical or related) with strong grounding in mechanical design, structures, and heat transfer
  • Proven track record of industrializing multiple high-quality, high-volume battery packs or modules (0.5–8 kWh+ energy range)
  • Exceptional first-principles mechanical engineering skills with strong analytical, modeling, and design capabilities
  • Deep understanding of lithium-ion batteries, including operating principles, chemistry tradeoffs, failure modes, safety-by-design strategies, cell manufacturing, and the supplier landscape
  • Hands-on experience with safety-critical design, testing, and iteration, including strategies for controlled energy release during severe failure events
  • Strong experience working with contract manufacturers, including design release, documentation control, build readiness, on-site collaboration, and ramp-to-mass-production execution
  • Ability to develop and industrialize advanced manufacturing processes, such as wire bonding, laser welding, adhesive dispensing, and related joining/assembly flows
  • Strong understanding of battery safety and reliability qualification, including shock/vibration, environmental stress, abuse testing, and single-cell initiation methods
  • capable of building and interpreting test plans aligned with UL/IEC/UN regulations
  • Knowledge of physics-based modeling for battery cells and packs, plus familiarity with BMS algorithm design and performance methods
  • Understanding of BMS electrical architectures and hardware design, and how they integrate into battery packs
What we offer:
  • Robust health coverage. Excellent health, dental and vision insurance covered up to 100% by ALSO with FSA & HSA options
  • One Medical membership and dedicated insurance advocates
  • Rich fertility and family building benefits with Progyny
  • Flexible time off
  • 401(k) match

Additional Information:

Job Posted:
February 20, 2026

Employment Type:
Fulltime
Work Type:
On-site work
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