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This Design Release Engineer, BSO Assembly and Roof Panel position is focused on the design and development of structural components to support future body in white (BIW) architectures. You will be responsible for developing design solutions for structures that include large castings and other advanced techniques to meet all system requirements. You will Conceptualize, Design, Engineer, Release, Develop and Launch Body Structure components.
Job Responsibility:
Develop BIW structures for future EV vehicle platforms using alternative designs, material systems and manufacturing processes to achieve best-in-class structural, NVH and crash performance from conceptualization to mass production
Develop 3D geometry and design concepts that solve challenging problems while balancing construction and material manufacturing methods for the entire system
Work with large assemblies to develop concepts for quick CAE analysis and further refine designs for prototyping and production
Optimize the concepts and designs with analytical and physical assessments
Develop package studies to ensure compatibility of designs to other vehicle systems
Create design solutions and aid in the development of the manufacturing process to ensure part quality and performance are meet
Develop casting solutions that are efficient to manufacture and incorporate the features and functions of multiple stamped parts leading to reduced complexity of our assembly operations
Communicate and coordinate with other team members to obtain relevant information to meet design/packaging requirements
Work in a cross-functional environment to identify and overcome technical challenges and meet requirements
Work with software suppliers to improve/further develop key computing technologies
Develop tools, methods, and techniques for development of the structures at a faster pace
Support trouble shooting of prototype and production process with the supplier to address any part quality issues
Maintain record of all designs and documentation
Participate in design reviews and present design concepts. Make recommendations to improve and refine designs
Requirements:
BS/MS Mechanical Engr., with 5+ years of experience designing one or more of the following: Structures, Closures, and Joining parts including component manufacturing and assembly processes
5+ years of experience using 3D CAD software collaboratively
3+ year of Experience in the production release process
Good analytical skills with application of CAE tools
A system approach to design and development with the desire and curiosity to strive for exceptional delivery execution and continuous improvement
Experience in assembly stack up using GD&T and knowledge of industry design rules
Expert knowledge using CATIA V6 part and assembly
Expert skills at developing CAD for sheet metal, castings, and moldings at part and assembly levels
Knowledge of body structures systems design, manufacturing, and assembly processes
Knowledge of alloys used for structural castings
Knowledge of the secondary operations associated with castings, including, but not limited to trimming, straightening, and quality checks
Good time management and organizational skills
Strong analytical/problem-solving skills, detail-oriented and highly motivated
Ability to work independently and collaboratively as part of a diverse global team with good communication and interpersonal skills