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We are seeking a highly experienced and driven Continuous Improvement Manager to lead and execute lean transformation and process optimization initiatives within our Columbia, PA foundry manufacturing operations. This role is responsible for identifying opportunities for operational excellence, driving sustainable improvements, and fostering a culture of continuous improvement across all levels of the organization.
Job Responsibility:
Lead and facilitate continuous improvement projects using Lean, Six Sigma, and other CI methodologies
Serve as a subject matter expert (SME) in lean manufacturing and other CI tools
Collaborate with cross-functional teams to identify inefficiencies and implement solutions that improve safety, quality, delivery, inventory and productivity
Develop and deliver training programs to build CI capabilities across the organization
Monitor and report on key performance indicators (KPIs) related to CI initiatives
Champion a culture of continuous improvement and employee engagement
Conduct regular audits and assessments to ensure adherence to lean principles and CI standards
Support strategic planning and long-term operational goals through data-driven decision-making
Engage in the company wide network of CI practitioners to accelerate best practice sharing, process and tool development
Requirements:
Bachelor’s degree in Mechanical or Manufacturing Engineering, or a related field
7–10 years of management experience in a manufacturing or foundry environment
Proven track record of leading successful CI initiatives with measurable results
Deep expertise in lean tools and methodologies, including but not limited to: 5S, Standard Work, VSM, SMED, TPM, Kanban, and problem solving
Strong analytical, leadership, and project management skills
Excellent communication and interpersonal abilities to influence and engage stakeholders at all levels
Experience with ERP systems and data analysis tools (e.g., Power BI, Excel)
Nice to have:
Experience in metal casting or foundry operations
Change management expertise
Ability to coach and mentor teams in a hands-on, shop-floor environment
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