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It’s in the name, Scaled Composites. For a variety of reasons, Scaled typically builds our airplanes out of composite materials. And the skillset to design structures out of composites is unique. But then again, so are we. The work of this role typically starts with an outer mold line (OML) and a set of high-level requirements. From there, the composite design engineer develops a structural concept, defines detailed requirements, and sets about designing and analyzing a structure that meets the needs of the airplane. While there will be a fair share of brackets and door handles, this role will typically own a significant chunk of the structure required of the program. This will vary based on size and complexity, but responsibility for the wing, fuselage, empennage, cabin, or even all of the above is likely.
Job Responsibility
Performing conceptual design, structural layout, sizing, and detailed design
Generating detailed fabrication and assembly work instructions
Conducting stress analysis utilizing classical methods and performing laminate analysis and sizing for structural components
Providing hands-on manufacturing and assembly support
Contributing to ground and flight test planning, execution, and aircraft modifications
Demonstrating proficiency in understanding and designing primary and secondary load paths
Creating comprehensive 3D/2D definitions of parts, assemblies, and installations
Establishing manufacturing tolerances using GD&T principles
Actively participating in Engineering definition reviews, approvals, and release processes
Supporting the review of manufacturing plans and procedures
Assisting in the creation of structural test plans
A commitment to continuous learning, encompassing a readiness to acquire any necessary skills and knowledge essential to effectively support the program
Requirements
Foundational knowledge of aircraft load paths, structural sizing, and composite manufacturing / assembly
Strong understanding of the theory and practical application of composite structures and their application to aircraft
Proficiency in 3D Computer Aided Design
Great verbal and written communication skills
Great interpersonal and conflict resolution skills
Ability to work in isolation with minimal supervision as well as on large teams
Ability to work in multiple engineering disciplines on an aggressive schedule
Bachelor of Science in a relevant engineering discipline or substantial equivalent experience
Ability to obtain and maintain a DoD Secret security clearance
Nice to have
Proficiency in Siemens NX, CATIA V5, SolidWorks
Proficiency in FEMAP or other finite element analysis software