CrawlJobs Logo
Ford Motor Company Logo Ford Motor Company · Manufacturing

Battery Pack Test Engineer

United States, Dearborn Employment contract 86600.00 - 166200.00 USD / Year · Job Posted May 29, 2026
Apply Position
Job Link Share

Job Description

We are seeking a Battery Pack Test Engineer with strong expertise in battery manufacturing test systems and National Instruments software platforms, specifically LabVIEW and NI TestStand. This role will be responsible for improving battery pack test processes and developing standardized software solutions for battery testing applications, including end of line cycler testing, high-voltage electrical testing, and leak testing. The candidate will also lead the development of a VI software library for battery testing to support common test functions, standardization, scalability, and reuse across manufacturing and

Job Responsibility

  • Improve battery pack test processes to enhance safety, quality, productivity, and manufacturability
  • Investigate, evaluate, and implement new technologies for battery cell, array, and pack testing
  • Develop and standardize software for battery pack end-of-line electrical testers
  • Develop and standardize software for battery pack leak testers
  • Develop software applications for battery test systems using NI LabVIEW and NI TestStand
  • Support development of software for battery testing applications, including cycler testing, high-voltage testing, insulation resistance, OCV, charge/discharge, and related electrical test processes
  • Build, maintain, and expand a VI software library for battery testing to enable common architecture, code reuse, and standardized test development
  • Develop, validate, and deploy reusable test sequences, drivers, interfaces, and reporting tools for battery test equipment
  • Support integration of software with test hardware, instrumentation, PLCs, DAQ systems, cyclers, and high-voltage test equipment
  • Implement standardized engineered solutions for manufacturing test equipment, prioritizing ergonomics, safety, productivity, and process conformity
  • Drive investment efficiency processes with Product Development (PD) and Joint Venture (JV) partners
  • Incorporate continuous improvements using ME Continuous Improvement, Lessons Learned, Deviation, and Decision Record processes
  • Participate in peer reviews and share lessons learned across the organization
  • Collaborate with cross-functional teams to optimize production and test processes and improve product quality
  • Monitor and analyze production and test data to identify areas for improvement and implement corrective actions
  • Ensure compliance with Ford safety regulations and industry standards for battery manufacturing and high-voltage test systems
  • Support safe development and implementation of battery test software and controls for high-voltage applications
  • Travel to domestic and international manufacturing facilities to collaborate with team members, oversee vendor runoff, and support in-plant runoff
  • Communicate effectively with team members, stakeholders, and JV partners to ensure project success and timely delivery
  • Lead runoff, delivery, and launch of new or re-tooled equipment supporting new programs
  • Follow quality processes such as Reconciliation Matrix/Control Plan, SCCAF, PFMEA, and Error Proofing
  • Champion review and approval of OEM safety risk assessments with Controls and Safety teams
  • Attend and support all layout reviews
  • Oversee production line operation through launch, ensuring quality and efficiency standards are met
  • Manage program timelines for assigned areas and implement recovery actions as needed
  • Support software troubleshooting, debugging, validation, and issue resolution during installation, commissioning, and launch

Requirements

  • Bachelor's degree in Electrical Engineering, Computer Engineering, Controls Engineering, or related field
  • Minimum of five years of experience in Battery Test Engineering, Test Systems Engineering, or a related field
  • Strong hands-on programming experience with NI LabVIEW is required
  • Strong hands-on experience with NI TestStand is required
  • Experience developing software for battery testing systems, including cycler testing, high-voltage electrical testing, and end-of-line test applications
  • Experience building and maintaining reusable VI libraries, modular software architectures, and standardized test frameworks
  • Experience integrating software with instrumentation, DAQ hardware, PLCs, power supplies, cyclers, and high-voltage test equipment
  • Strong troubleshooting and problem-solving skills
  • Strong analytical ability and a data-driven mindset
  • Experience with computers, electronics, and test equipment applications
  • Ability to work independently and collaboratively in cross-functional teams
  • Ability to learn product function and manufacturing process requirements
  • Ability to manage multiple priorities simultaneously
  • Ability to adapt to a dynamic work environment and diverse team structure
  • Comfortable with high travel demand, both domestic and international
  • Ability to travel up to 50% outside the Midwestern region during installation, commissioning, and launch phases

Nice to have

  • Project management experience
  • Self-starter with a strong learning mindset, high motivation, and strong organizational, communication, and influencing skills
  • Strong leadership skills with the ability to handle technical aspects of the position
  • Knowledge of battery and array sub-component function
  • Base knowledge of various battery test processes such as Hi-Pot, IR, OCV, charge/discharge, cycler testing, and leak testing
  • Mechanical and Controls Engineering aptitude
  • Machine design knowledge or experience
  • Familiarity with statistical software such as Minitab
  • Experience leading technical activities across remote sites
  • Experience with software validation, requirements definition, version control, and test system standardization
  • Experience supporting manufacturing launch and production test system commissioning

What we offer

  • Immediate medical, dental, vision and prescription drug coverage
  • Flexible family care days, paid parental leave, new parent ramp-up programs, subsidized back-up child care and more
  • Family building benefits including adoption and surrogacy expense reimbursement, fertility treatments, and more
  • Vehicle discount program for employees and family members and management leases
  • Tuition assistance
  • Established and active employee resource groups
  • Paid time off for individual and team community service
  • A generous schedule of paid holidays, including the week between Christmas and New Year's Day
  • Paid time off and the option to purchase additional vacation time
Ford Motor Company - All Job Offers

Looking for more opportunities?

Search for other job offers that match your skills and interests.

Suggested Tags: Frontend Developer Secretary Talent Manager Salesforce Administrator Data Analyst
Similar Jobs for

Battery Pack Test Engineer

8 matching positions

Battery Test Engineer

Archer is an aerospace company based in San Jose, California building an all-ele...
Location
Location
United States , San Jose
Salary
Salary:
124000.00 - 168000.00 USD / Year
archer.com Logo
Archer Aviation
Expiration Date
Until further notice
Flip Icon
Requirements
Requirements
  • BS in Aerospace Engineering, Mechanical Engineering, Electrical Engineering, or related field
  • 2-7 years of experience in a battery design or testing environment
  • Experience testing Battery Pack Electrically & Mechanically
  • Experience with high voltage systems: cars, aircraft, etc.
  • Experience with reliability testing on high current power systems
  • Experience with a wide variety of DAQ systems
  • Experience with MATLAB and Python
  • Demonstrated project execution experience
  • Demonstrated knowledge of hands-on experience with electrical & mechanical systems
  • Positive can-do attitude
Job Responsibility
Job Responsibility
  • Perform Environmental & Mechanical testing of prototype and certified batteries for the eVTOL aircraft
  • Collaborate with teams across the company to develop test plans and execute on those plans for flight critical hardware
  • Perform Acceptance Testing on Modules,Battery Packs, and Charge Port Assemblies
  • Perform Shock & Vibration testing
  • Perform Humidity, Waterproofness, Fluid testing
  • Mechanical design of test rigs
  • Development of LabVIEW, Python, and other test development tools
  • Analyze test data and share with engineering teams
  • Develop automated test equipment as needed
  • Develop novel test procedures and execute testing
  • Fulltime
Read More
Arrow Right

Battery Cell Mechanical Test Technician

We’re ALTEN Technology USA, an engineering company helping clients bring groundb...
Location
Location
United States , Hayward
Salary
Salary:
65000.00 - 90000.00 USD / Year
altenusa.com Logo
ALTEN Technology USA
Expiration Date
Until further notice
Flip Icon
Requirements
Requirements
  • Associate degree or technical diploma in Mechanical Engineering Technology, Mechatronics, or equivalent hands-on experience
  • 5+ years of experience in a testing, fabrication, or lab environment
  • Familiarity with machining, 3D printing, and mechanical assembly techniques
  • Ability to read engineering drawings and follow detailed instructions
  • Proficiency in using standard measurement tools and lab instrumentation
  • Strong troubleshooting and problem-solving skills in a hands-on environment
Job Responsibility
Job Responsibility
  • Build and maintain test setups that replicate module- and pack-level loading conditions for cells
  • Apply lab-scale fabrication techniques, including machining, 3D printing, and adhesive bonding, to create fixtures and test hardware
  • Operate lab equipment such as chillers, pumps, and load frames to conduct controlled mechanical tests
  • Install and use sensors (temperature, pressure, displacement, force) to capture accurate test data
  • Support troubleshooting of test rigs, equipment calibration, and fixture maintenance
  • Work closely with engineers to refine test methods and ensure repeatable, reliable results
  • Maintain detailed records of test setups, conditions, and results to support engineering analysis
  • Follow strict safety procedures when working with high-voltage components and lab machinery
Read More
Arrow Right

Senior Battery Test Engineer - Abuse

Archer is an aerospace company based in San Jose, California building an all-ele...
Location
Location
United States , San Jose
Salary
Salary:
134000.00 - 174000.00 USD / Year
archer.com Logo
Archer Aviation
Expiration Date
Until further notice
Flip Icon
Requirements
Requirements
  • BS in Mechanical Engineering, Electrical Engineering, Chemical Engineering, or related field
  • 8+ years of experience in cell and battery abuse testing within an engineering or manufacturing industry
  • High Voltage experience
  • Hands-on experience with cell test/data monitoring, battery module and/or pack test/data monitoring
  • Design experience of fixtures, test setups, and procuring parts
  • Experience with PCAN Explorer or CANalyzer applications and the HW used with the applications
  • Hands-on experience preparing samples for test
  • Experience successfully writing SOPs and Test Plans
  • Problem-solving skills
  • Good communication skills
Job Responsibility
Job Responsibility
  • Formulate, Lead, and Execute cell, module, and battery pack abuse testing to include Thermal Runaway, Short Circuit, Over-Temperature, Overcharge, and Overdischarge
  • Perform data analysis and create reports
  • Design sub-scale and full scale test rigs for Safety/Abuse tests requiring pcba/hardware and software development
  • Design and deploy custom thermal abuse test equipment and controllers
  • Design bespoke test equipment and test automation software to support cross functional battery R&D testing
  • Mechanical design of test rigs in NX CAD software
  • Development of LabVIEW, Python, and other test development tools
  • Support small scale buck and prototype builds
  • Support troubleshooting and preventative maintenance of battery test equipment and setups
  • Support failure review efforts
  • Fulltime
Read More
Arrow Right

Sr. Battery Test Engineer

Archer is an aerospace company based in San Jose, California building an all-ele...
Location
Location
United States , San Jose
Salary
Salary:
144000.00 - 189000.00 USD / Year
archer.com Logo
Archer Aviation
Expiration Date
Until further notice
Flip Icon
Requirements
Requirements
  • BS in Aerospace Engineering, Mechanical Engineering, Electrical Engineering, or related field
  • 8+ years of experience in a battery design, testing environment, or equipment design
  • Experience testing Battery Pack Electrically & Mechanically
  • Experience with high voltage systems: cars, aircraft, etc.
  • Experience with LabVIEW
  • Experience with a wide variety of DAQ systems (National Instruments is a plus)
  • Experience with MATLAB and Python
  • Demonstrated project execution experience
  • Demonstrated knowledge of hands-on experience with electrical & mechanical systems
  • Positive can-do attitude
Job Responsibility
Job Responsibility
  • Perform Electrical & Environmental testing of prototype and certified batteries for the eVTOL aircraft
  • Collaborate with teams across the company to develop test plans and execute on those plans for flight critical hardware
  • Perform Acceptance Testing on Modules,Battery Packs, and Charge Port Assemblies
  • Design sub-scale test rigs for mechanical and environmental tests requiring pcba/hardware and software development
  • Design and deploy custom test equipment and controllers
  • Design bespoke test equipment and test automation software to support cross functional battery R&D testing
  • Mechanical design of test rigs in NX CAD software
  • Development of LabVIEW, Python, and other test development tools
  • Analyze test data and share with engineering teams
  • Develop automated test equipment as needed
  • Fulltime
Read More
Arrow Right

Director, Battery Pack Engineering

ALSO is seeking a technical leader who can grow high-performing engineering team...
Location
Location
United States , Palo Alto
Salary
Salary:
250000.00 - 320000.00 USD / Year
ridealso.com Logo
ALSO
Expiration Date
Until further notice
Flip Icon
Requirements
Requirements
  • BS or higher in engineering (mechanical or related) with strong grounding in mechanical design, structures, and heat transfer
  • Proven track record of industrializing multiple high-quality, high-volume battery packs or modules (0.5–8 kWh+ energy range)
  • Exceptional first-principles mechanical engineering skills with strong analytical, modeling, and design capabilities
  • Deep understanding of lithium-ion batteries, including operating principles, chemistry tradeoffs, failure modes, safety-by-design strategies, cell manufacturing, and the supplier landscape
  • Hands-on experience with safety-critical design, testing, and iteration, including strategies for controlled energy release during severe failure events
  • Strong experience working with contract manufacturers, including design release, documentation control, build readiness, on-site collaboration, and ramp-to-mass-production execution
  • Ability to develop and industrialize advanced manufacturing processes, such as wire bonding, laser welding, adhesive dispensing, and related joining/assembly flows
  • Strong understanding of battery safety and reliability qualification, including shock/vibration, environmental stress, abuse testing, and single-cell initiation methods
  • capable of building and interpreting test plans aligned with UL/IEC/UN regulations
  • Knowledge of physics-based modeling for battery cells and packs, plus familiarity with BMS algorithm design and performance methods
Job Responsibility
Job Responsibility
  • Lead end-to-end battery pack product development, including detailed mechanical design, validation and testing, DFM/DFX, high-volume manufacturing ramp, certification, and continuous product and process improvements
  • Manage multiple battery technology and product development workstreams spanning early concept, detailed design, validation, launch, and sustaining engineering
  • Grow and lead several small engineering teams across mechanical design, test, modeling, and requirements engineering
  • provide coaching, prioritization, and technical guidance
  • Develop and maintain strong relationships with battery cell suppliers and drive cell selection and qualification for each new application
  • Expand cell- and pack-level performance and safety testing capabilities, including lab infrastructure, equipment, and test processes
  • Advance cell- and pack-level electrical, thermal, life, and health modeling capabilities to support design, controls, and safety analysis
  • Collaborate closely with Systems Engineering, Product Architecture, BMS hardware, and Controls Engineering to deliver integrated, high-performance battery systems
What we offer
What we offer
  • Robust health coverage. Excellent health, dental and vision insurance covered up to 100% by ALSO with FSA & HSA options
  • One Medical membership and dedicated insurance advocates
  • Rich fertility and family building benefits with Progyny
  • Flexible time off
  • 401(k) match
  • Fulltime
Read More
Arrow Right

Battery Systems Engineer

As a Battery System Engineer at Meta, you will take ownership of the Battery pac...
Location
Location
United States , Sunnyvale
Salary
Salary:
144000.00 - 204000.00 USD / Year
meta.com Logo
Meta
Expiration Date
Until further notice
Flip Icon
Requirements
Requirements
  • Bachelor's degree in Electrical Engineering or equivalent industry experience
  • 6+ years experience in working with of Li-ion battery pack design
  • Experience with Battery Management systems including fuel gauging
  • Experience applying electrical engineering fundamentals into product solutions
  • Experience working on consumer electronics
  • Experience with PCB schematic capture and layout design with Altium
  • Experience communicating with and working collaboratively with Product Design engineers and other hardware/software cross-functional team members
Job Responsibility
Job Responsibility
  • Work with product groups to define and deliver battery packs as per requirement
  • Work with vendors to develop battery packs per Meta’s requirements
  • Develop Electrical and interconnect architectures for battery management systems
  • Develop engineering requirements and specifications, test and validate plans for manufacturing and characterization of battery packs
  • Develop test boards and test fixtures to validate the performance of batteries
  • Develop processes, frameworks and best practices to scale designs across multiple programs
  • Develop Electrical and thermal battery characterization requirements
  • Support hardware integration related to interfacing hardware and connection issues
  • Provide build support during early New Product Introduction builds to ensure that the process can meet the design intent
  • Perform failure analysis, root cause analysis and create corrective action plans
What we offer
What we offer
  • bonus
  • equity
  • benefits
  • Fulltime
Read More
Arrow Right

Battery System Engineer

As a Battery System Engineer at Meta, you will take ownership of the Battery pac...
Location
Location
United States , Sunnyvale
Salary
Salary:
118000.00 - 170000.00 USD / Year
meta.com Logo
Meta
Expiration Date
Until further notice
Flip Icon
Requirements
Requirements
  • Bachelor's degree in Electrical Engineering or equivalent industry experience
  • 3+ years experience in working with of Li-ion battery pack design
  • Experience with Battery Management systems including fuel gauging
  • Experience applying electrical engineering fundamentals into product solutions
  • Experience working on consumer electronics
  • Experience with PCB schematic capture and layout design with Altium
  • Experience communicating with and working collaboratively with Product Design engineers and other hardware/software cross-functional team members
Job Responsibility
Job Responsibility
  • Work with product groups to define and deliver battery packs as per requirement
  • Work with vendors to develop battery packs per Meta’s requirements
  • Develop engineering requirements and specifications, test and validate plans for manufacturing and characterization of battery packs
  • Develop Electrical and interconnect architectures for battery management systems
  • Develop test boards and test fixtures to validate the performance of batteries
  • Develop processes, frameworks and best practices to scale designs across multiple programs
  • Develop Electrical and thermal battery characterization requirements
  • Support hardware integration related to interfacing hardware and connection issues
  • Provide build support during early New Product Introduction builds to ensure that the process can meet the design intent
  • Perform failure analysis, root cause analysis and create corrective action plans
What we offer
What we offer
  • bonus
  • equity
  • benefits
  • Fulltime
Read More
Arrow Right

Battery Test Engineer

ALSO is looking for a Battery Test Engineer to build, test, and root cause failu...
Location
Location
United States , Palo Alto
Salary
Salary:
220000.00 - 255000.00 USD / Year
ridealso.com Logo
ALSO
Expiration Date
Until further notice
Flip Icon
Requirements
Requirements
  • Bachelor's degree in Mechanical Engineering, Electrical Engineering, or related technical field
  • Strong grasp of lithium ion battery construction methods, failure modes, cells, charging methods, high voltage/high current safety
  • Expertise in lab testing equipment including PPR/thermal runaway, shock/vibration systems, leak checkers, thermal chambers, salt spray chambers, power supplies, electronic loads, battery cyclers, oscilloscopes, thermocouples, and thermistors.
  • Understanding of data acquisition systems, sensors, test equipment, and experience with basic programming or scripting for data analysis (Python, MATLAB, or similar)
  • Strong problem-solving abilities and eagerness to learn new testing methods and technologies with excellent documentation and communication skills
Job Responsibility
Job Responsibility
  • Build and test prototype battery packs for light electric vehicles as part of a small agile team.
  • Be responsible for the evaluating and improving the battery safety with a focus on passive propagation resistance.
  • Collaborate with design, systems and reliability engineers to generate test plans and take responsibility for the end-to-end execution, analysis, and reporting to critical stakeholders
  • Execute thermal - electrical performance verification, reliability, durability, and safety (thermal runaway) testing while maintaining detailed documentation of procedures and results
  • Set up and operate test equipment including DAQs and various sensors to collect and monitor test data across different test conditions
  • Coordinate with 3rd party vendors, contract manufacturers and test facilities.
  • Analyze test results and prepare clear technical summaries documenting methodologies, observations, and conclusions
  • Support the maintenance and calibration of test equipment while helping develop new test fixtures and setups
  • Travel to visit test vendors up to 15% of the time
What we offer
What we offer
  • Robust health coverage. Excellent health, dental and vision insurance covered up to 100% by ALSO with FSA & HSA options.
  • One Medical membership and dedicated insurance advocates.
  • Rich fertility and family building benefits with Progyny.
  • Flexible time off.
  • 401(k) match.
  • Fulltime
Read More
Arrow Right