Battery Manufacturing Engineer Jobs

Archer Aviation

Location:
United States, San Jose

Category:
Manufacturing

Contract Type:
Not provided

Salary:

125430.00 - 166800.00 USD / Year

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Job Description:

As part of the mission at Archer, we’re designing, building, and scaling battery modules and packs from prototype to full-scale production. We're looking for a Senior or Staff Battery Manufacturing Engineer who is passionate about hands-on engineering, process excellence, and cutting-edge electric vehicle technology, this is your opportunity to make a tangible impact.

Job Responsibility:

Lead the design, development, and deployment of battery manufacturing lines at Archer facilities
Define build sequences, process flows, cycle times, layouts, and manufacturability solutions
Support PFMEA and other risk analysis activities to ensure robust, safe, and reliable manufacturing processes
Develop equipment specifications and partner with suppliers through RFQ, PO, FAT/SAT, installation, and validation to achieve SOP readiness
Prepare budgets, project schedules, and financial justifications for leadership review
Create and execute Factory Acceptance Testing plans, overseeing testing through line development and launch
Drive process control initiatives, focusing on quality, equipment capability, and overall efficiency
Review and resolve quality notifications, participate in Material Review Boards, and implement corrective and preventive actions
Maintain and optimize MES configurations, shop floor routings, process parameters, and data collection protocols
Serve as a technical generalist on production lines, providing troubleshooting support during equipment downtime or process deviations
Identify and lead continuous improvement programs, optimizing product flow, line efficiency, and ergonomics using 5S methodology
Establish KPIs, track performance trends, and proactively mitigate operational risks

Requirements:

Bachelor’s or Master’s degree in Engineering or a related field
3+ years of hands-on manufacturing experience, ideally in EV battery module/pack production
Proven experience scaling from prototypes to high-volume production
Track record in OEE improvement, preventative/predictive maintenance, and process optimization
Strong knowledge of statistical process control, GD&T, and lean manufacturing principles
Proficiency in data analysis tools (Minitab, JMP, Python, or equivalent)
Experience in root cause analysis (8D, 5-Why, Fishbone) and failure analysis
Familiarity with safety standards (ANSI/RIA 15.06, OSHA)
Experience with CAD, PLM, MES, and ERP systems
Understanding of PLCs, robotics, motion control, vision systems, and human-machine safety devices
Ability to travel domestically and internationally

Nice to have:

Experience with thermoplastic part joining (e.g., ultrasonic welding)
Knowledge of aviation battery certification (DO-311A, DO-160, RTCA)
Experience with airworthiness, aviation-grade traceability, and configuration management
Familiarity with FAR 23, Part 21, and FAA production certification requirements

Additional Information:

Job Posted:
December 06, 2025

Employment Type:

Fulltime

Work Type:

On-site work

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Battery Manufacturing Engineer