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Automations and Controls Engineer

United States, Broomfield 75000.00 - 101000.00 USD / Year · Job Posted January 20, 2026
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Job Description

Responsible for the conception, specification, design, implementation, and maintenance of automated systems and control processes to optimize the efficiency, quality, and performance of operations. This role requires working with multidisciplinary teams to develop, deploy, and document control systems that enhance productivity and automation, reduce scrap, and ensure safe operation of machinery.

Job Responsibility

  • Collaborate with cross-functional teams to understand process requirements and objectives
  • Design and develop control systems and automation solutions that align with project goals
  • Prepare project specifications with justification, cost savings/spend, timeline, and resources
  • Manages and/or directs the work of third parties or integrators executing project-related assignments in-house and outside Hunter Douglas. Conduct FAT and SAT validations
  • Write, test, and debug control logic programs using IEC61131-3 standards for PLCs, PACs, DCS, MES, and SCADA systems
  • Advanced understanding of motion control schemes and safety system integration
  • Experience with programming Cobot (collaborative robots) and machine/operator integration
  • Develop HMI programs for comprehensive machine interactions
  • Implement communication protocols for data exchange between different devices and systems
  • Integrate and develop vision systems for validation and defect mapping/analysis
  • Integrate various control devices, sensors, actuators, and instrumentation with PID controls into a cohesive automation system using various network protocols
  • Extensive experience with power distribution, electrical panel layout, High/Low voltage panel separation, and field wiring
  • Perform thorough testing of control systems to ensure accuracy, reliability, and safety
  • Conduct simulations and real-world testing to validate the system's performance under different operating conditions
  • Identify and resolve highly technical issues and malfunctions in the automation and control systems
  • Provide timely support for Process/Fab Engineers and Maintenance departments
  • Ability to analyze data and system performance for process optimization
  • Create comprehensive documentation, including system design specifications, wiring diagrams & ECRs, programming comments, calibration procedures, flow charts, BOMs, and user manuals
  • Ensure that all control systems adhere to industry standards, regulations, risk assessments, and safety protocols
  • Implement emergency stop and safe stop systems to performance levels according to risk assessments. Participate in the risk assessment process
  • Stay updated with emerging technologies and trends in automation and controls engineering, and balance with the currently used parts' commonality
  • Identify opportunities for process efficiency, cost savings, automation, and safety improvements
  • Provide cross-training to the A&C, process/fab engineering, and maintenance teams

Requirements

  • Bachelor’s Degree in Electrical Engineering or Mechatronics Engineering Degree, or equivalent, extensive work experience in place of a degree
  • Previous work experience (3-5 years) with electrical/mechanical control systems in a manufacturing environment is required
  • Expert knowledge of motion control theory, process control, and instrumentation using various control systems (Omron Sysmac Studio/CX-One, AB, Beckhoff) and the IEC61131-3 languages
  • Solid knowledge of the NEC, ANSI B11, NFPA 70E, UL508, and Hunter Douglas machine building standards. Machine safety architecture
  • Solid knowledge of the principles of AC/DC electrical control circuit design (up to 480VAC), power distribution, distributed control systems, and panel layout
  • Solid knowledge of computer use and software such as Windows, ACAD Electrical, Google Suite, and MS Office
  • Solid knowledge of the principles of shop math
  • Solid knowledge of motor sizing of DC, servo, stepper, and vector motors
  • Solid knowledge of problem-solving and troubleshooting skills
  • Solid knowledge of project management from conception to completion
  • Solid knowledge of the principles of pneumatics and hydraulics
  • Excellent verbal and written communication skills to work with cross-functional teams, vendors, and clients
  • Skill in working with, and knowledge of, the use of voltmeters, ohmmeters, and ammeters, oscilloscopes, and hand tools such as drills and wiring tools
  • Ability to understand and design electrical schematics and technical drawings

What we offer

  • Bonus target range: 10%-20%
  • Generous benefits package including medical, dental, vision, life, disability
  • A company culture that prioritizes internal development and professional growth
  • Time off with pay
  • 401(k) plan with a degree of employer matching
  • Paid parental leave
  • Wellness programs and product discounts

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