Automation Engineer Job at PCI Pharma Services (Rockford)

Job Description

We’re seeking a hands-on Automation Engineer to shape the future of PCI’s software and control systems. In this role, you’ll maintain and enhance production data collection systems, design advanced electrical schematics and controls, and serve as the lead expert for global packaging line serialization design and integration. Partnering with suppliers and cross-functional teams, you’ll translate complex connectivity challenges into seamless solutions that drive efficiency and innovation across PCI. This role offers technical leadership without supervisory responsibilities—perfect for someone who thrives on problem-solving and delivering high-impact results.

Job Responsibility

Demonstrates technical knowledge of Information Systems, networks and infrastructure, PLC programming, HMI programming, OPC software programming, operating systems, and various packaging equipment, including all serialization equipment
Procures and installs necessary hardware and software to support the successful integration of OEM and internal equipment
Accountable for the set-up and configuration of production data monitoring systems for all new and existing packaging lines as required
Ability to program a variety of PLC software platforms
Ability to program a variety of HMI software platforms
Accountable for commissioning and verification of all PLC, HMI, and serialization systems
Responsible for implementing, troubleshooting, and maintaining servo-based drive systems
Responsible for implementing, troubleshooting, and maintaining vision/inspection systems
Responsible for implementing, troubleshooting, and maintaining press force monitoring systems
Responsible for implementing, troubleshooting, and maintaining printing systems (TTO, inkjet, laser)
Ability to install sensor-based systems as necessary to collect production counts and monitor changes in production status
Responsible for supplying connectivity from PLCs to OPC servers via virtual LAN connections
Responsible for creating and modifying electrical schematics and network layouts for all electrical equipment
Ability to work with IT for connectivity and to maintain a proper level of cybersecurity on all OT networks
Ability to interact with the software database to troubleshoot serialization issues
Ability to follow all OSHA and NFPA 70E codes and regulations
Responsible for the support of FAT / SAT / Validation activities and processes on a global basis
Responsible for training other departments on all aspects of the equipment
Must be able to provide expedient and 24-hour technical support for troubleshooting and maintenance of equipment at all facilities
Must be able to travel unsupervised to vendor facilities to support FAT/SAT processes
This position may require overtime and weekend work as needed
Domestic and/or international travel may be required for up to 10% of the year
Must be able to interface with other departments as necessary
Must be willing to learn and train on new systems as required
Performs other duties as assigned by the Manager/Supervisor

Requirements

Bachelor's Degree in a related field and/or 5-10 years related experience and/or training
College-Level Mathematical Skills
Advanced Computer Skills: Ability to perform the most complex computer tasks and operate various computer programs
Minimum Professional Proficiency: Ability to speak in a way that allows one to participate effectively in various conversations. Ability to read various types of standard items addressed to general readers
Very High Reasoning: Ability to define problems, collect data, establish facts, and draw valid conclusions. Be able to interpret an extensive variety of technical instructions in math or diagram form and deal with several abstract/concrete variables

Nice to have

Ability to follow instructions and respond to management direction
Ability to display original thinking and creativity
Ability to exhibit sound and accurate judgment
Ability to set and achieve challenging goals

What we offer

eligibility for an annual performance bonus
paid time off
health insurance coverage (including dental and vision)
flexible spending account
401(k)

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Automation Engineer

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