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To lead the process design strategy for Home Care (HC) Bars, focusing on innovation, technology integration, and digital transformation. The role involves defining process specifications, establishing scale-up protocols, and ensuring seamless implementation across manufacturing platforms.
Job Responsibility:
Develop and execute Design of Experiments (DoE) to define material handling protocols and processing routes for innovation and cost-saving initiatives
Provide timely technical inputs across critical project workstreams
Lead manufacturing design lock for key technologies and ensure alignment with strategic objectives
Define safety foundations and proactively eliminate risks in accordance with the Safety in Manufacture and Supply Approval System (SIMAS) to secure project approvals
Drive capability building initiatives at AMC-Bars
Oversee installation and commissioning of plant equipment, author operating manuals, and conduct initial operator training
Collaborate with Supply Chain to evaluate and enhance return on investment (ROI) for projects
Ensure product quality through close coordination with Supply Chain teams
Conduct standard trials and tests for soaps and NSD bars at lab and pilot scales, supported by physical-chemical analysis
Plan, execute, and report main plant trials with comprehensive data analysis and technical documentation
Ensure adherence to Unilever’s safety and product standards
Conduct pilot-scale trials to define process and packaging specifications for new raw materials and blends
Validate plant-scale changes for impact on capacity, quality, and efficiency
Maintain system updates reflecting formulation changes (e.g., PFD Tool, BOMs)
Identify recurring production issues and develop troubleshooting protocols
Draft and implement operating instructions (manuals and SOPs) and train trainers and operators on modified processes
Utilize digital tools such as Power BI, JMP, iProMPT, Pharos, LIMS, PLM, PFD, and CUC Finder to enhance process efficiency
Requirements:
Bachelor’s degree in chemical engineering (BE/B.Tech/)
5–7 years of experience in Research and Development, preferably in NSD Bars formulation and processing
Proficiency in digital tools for data modeling, process efficiency, and measurement
Strong knowledge of process control and mechanical instrumentation
Experience with HAZOPs and safety approval systems
Skilled in MS Office (Excel, PowerPoint, Word), SAP, and SCADA
Demonstrated project management and problem-solving capabilities
Understanding of consumer action standards and process parameter optimization