Assembly Job at Owens Corning (Fort Mill)

Job Description

Assembly position operating machinery, inspecting product, and assembling doors with a focus on quality and safety. Shift: Nights Monday-Thursday 8:00pm-6:30am with overtime on Fridays. Working environment is mildly controlled with some cold and heat during extreme weather conditions and mild dust.

Job Responsibility

Operate machinery required for particular position in a safe and efficient manner, to include training of new and existing operators in the carrying out of their duties
Inspect product for defects and take appropriate action as per work instructions, monitor Quality Technician for consistency
Carry out measurements and weight checks
Assemble product as per instructions with a focus on quality and safety
Practice Masonite Lean Manufacturing Techniques including 5S+1
Communicate efficiently with other employees and the leadership team in order to ensure quality product is made timely
Read and interpret list counts and complete all departmental paperwork correctly and timely
Perform weekly EHS audits
Participate in Safety Kaizens and Masonite Plant Kaizens
Help create/implement poke yokes for quality issues
Read, understand and follow production schedules
Set up and adjust equipment
Gather materials as needed
Operate motorized equipment (ie forklift, KVAL lifts, etc) as needed
Perform minor preventative maintenance and operator care as required
Assist Management, Maintenance and Quality personnel when troubleshooting equipment, process or material issues
Communicate effectively for flow of product through the plant
Maintain downtime records and production information as appropriate
Perform housekeeping duties
Perform miscellaneous duties as assigned
Wear appropriate personal protective equipment
Work safely and follow safety rules and procedures
Use a Tape Measure, Caliper
Use push carts
Understand door construction build
Slide/push/pull/pick up cull board on to lift table
Use proper hand placement and procedures to assemble doors by laying out skins on cullboards
Place glued components onto skin properly by aligning components to customer spec and placing a new skin on top to finish door
Visual perception to align door stack and assist in moving the stack onto transfer cart
Communicate door length changes to Layup team to help them determine which LB laser light to use
Make adjustments to glue machine based on thickness of material
Feed stiles, lockblocks, rails, and core into glue machine at a pace that matches that of the door builders
Record times on the 1st and last rail for each stack before feeding it through glue spreader
Record ticket quantities on tally sheet
Track production/downtime hourly
Track material adjustments and reject materials
Set break light prior to break time

Requirements

Read interpret ticket
Basic reading and writing skills
Ability to add and subtract fractions and whole numbers, convert fractions to decimals
Proficient at reading/interpreting, quality specs, proper door construction, door types, core types, stile/rail/block types
High level of dexterity and skill to assemble doors, perform visual quality checks, and comprehend build construction specs
Must work well as a team with Front Man
Little to no supervision, proper placement of components to match build construction, run from tickets, verify quality/quantity, ensure the backboard is in place prior to assembly of next stack
Ability to lift up to 50 lbs, bending, twisting, stooping, and standing throughout your shift
Must work at a fast pace and handle multiple parts that have glue on them
Strong eye/hand coordination
Standing for long continuous hours
Attention to detail of build construction and accuracy of material placement
Focus on glue level on materials and hand placements
Must work closely with another operator, skin flipper, and pressman as a team

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