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The ADU Technician is responsible for providing high-level technical and mechanical support to the Automatic Drilling Unit (ADU) shop. An ADU Technician is a specialized mechanical expert who sets up, operates, and maintains high-precision automated pneumatic drilling equipment. They ensure that complex aerospace structures are drilled to exacting engineering tolerances, managing everything from tool calibration and template adjustment to the troubleshooting of automated systems. Working in close collaboration with the Station 40 Manager, you will lead the setup and implementation of these units within the FAL-USA, ensuring the A320-Family production line operates with maximum efficiency and precision.
Job Responsibility:
Set up and implement all ADU shop equipment in the FAL-USA facility
Apply global best practices from existing A320-Family Final Assembly Lines to ensure standardized operations
Act as a strategic advisor regarding floor setup and traffic strategy to optimize workflow and safety
Oversee the qualification process of ADUs at the supplier site and manage their successful Entry into Service (EIS)
Perform precise adjustments of ADUs, cutting tools, and drilling templates to meet stringent aerospace tolerances
Ensure all drilling operations align with engineering specifications and quality standards
Manage the preventative maintenance and repair schedules for all ADU equipment to minimize downtime
Troubleshoot mechanical failures and implement long-term technical solutions
Provide technical oversight and hands-on instruction to production employees during the initial phase of equipment usage
Promote safety and operational excellence among the drilling teams
Requirements:
Proven experience in a Final Assembly Line (FAL) environment, with a specific focus on ADU shop operations or precision machining
Demonstrated experience overseeing the 'Entry into Service' (EIS) of equipment and managing qualifications at supplier sites
Extensive background in the mechanical maintenance, calibration, and troubleshooting of specialized aerospace tooling
Strong track record of implementing equipment and shop floor strategies based on aerospace best practices
Experience providing technical instruction and oversight to employees on the use of new production equipment
High School Diploma or GED
Vocational or Technical Training: Completion of a formal program in Mechanical Systems, Metalworking, or Aerospace Technology is highly preferred
Experience: A strong technical background (typically 2+ years) in industrial maintenance or specialized ADU shop operations is highly preferred
Computer Proficiency: Proficiency in standard business software (e.g., G-Suite or Microsoft Office)
Manual Dexterity: Must have the fine motor skills required to adjust ADUs, handle small cutting tools, and calibrate precision drilling templates
Mobility: Ability to stand for long periods and navigate a large-scale manufacturing floor (FAL)
Physical Strength: Ability to lift and carry specialized tooling or equipment components, typically up to 50 lbs
Visual Acuity: Must be able to read technical blueprints and inspect drilling results for minute defects or deviations
Shop Floor Conditions: Ability to work in a high-activity industrial environment that may be loud and require the use of Personal Protective Equipment (PPE) such as safety glasses, ear protection, and steel-toed boots
Schedule Flexibility: Willingness to work various shifts or overtime as needed to support the A320-Family production schedule and 'Entry into Service' deadlines
Safety Mindset: Strict adherence to aerospace safety protocols, including Foreign Object Debris (FOD) prevention and tool control