Explore high-impact Flight Test Instrumentation Electrical Design Lead jobs, a critical senior engineering role at the intersection of aerospace innovation and rigorous validation. Professionals in this field are the technical authorities responsible for the electrical architecture and physical integration of all data acquisition systems on prototype and certification aircraft. They lead the electrical design efforts to instrument airframes, enabling engineers to capture vital performance, structural, and systems data during flight tests. This data is the lifeblood of aircraft development, informing design refinements and proving compliance with stringent safety regulations. A Flight Test Instrumentation Electrical Design Lead typically oversees the entire electrical installation lifecycle for instrumentation. Common responsibilities include designing and routing complex wire harnesses and cabling for a vast array of sensors measuring parameters like strain, temperature, vibration, pressure, and air data. They create detailed installation drawings, wiring diagrams, and work instructions for technicians. A key part of the role is collaborating closely with flight test, structures, propulsion, and systems engineers to define measurement requirements and ensure the instrumentation plan supports all test objectives. They also design or specify supporting hardware such as instrumentation racks, data acquisition units, telemetry systems, and crew interfaces. Leadership duties involve mentoring junior engineers, managing vendor relationships for specialized components, and advising project management on technical schedules and budgets to ensure instrumentation deliverables are met on time. The typical profile for these jobs requires a strong foundation in electrical or avionics engineering, usually evidenced by a Bachelor's degree and significant experience—often 7+ years—in electrical design within aerospace or a closely related test field. Essential skills include proficiency in CAD software for electrical design and harness routing, a deep understanding of aerospace wiring standards and electromagnetic compatibility, and knowledge of sensor technologies and data acquisition principles. Practical experience with design for manufacturing and assembly (DFMA) in an aircraft environment is crucial. Successful candidates combine meticulous attention to detail with strong problem-solving abilities to overcome unique installation challenges. They are effective communicators and collaborators, capable of translating complex engineering needs into reliable, airworthy designs. For engineers seeking to lead from the front in proving next-generation aircraft, Flight Test Instrumentation Electrical Design Lead jobs offer a unique and pivotal career path where electrical expertise directly enables the safe and successful launch of new aviation technology.
